Bulk Cargo Terminals V1.ppt

BulkCargoesTerminal TypesofbulkcargoesterminalsTypesofcargoeshandledatsuchfacilitiesRisksassociatedwithsuchfacilitiesInsurancecoveragePreventivemeasurestomitigatesuchRisksEfficientportoperationsSimulationstudiesTourofJurongPort TypesofBulkCargoesTerminals Multi purposeTerminalsDedicatedBulkCargoesTerminals Multi PurposeTerminals JurongPortisagoodillustrationofamulti purposeterminalWehandle a Generalcargoes b Drybulkcargoes c Liquidbulkcargoes andd Containers DedicatedBulkCargoesTerminal LiquidBulkCargoesFacilities a ForPetrochemicals b ForPetroleum TypesofCargoesHandled Multi PurposeTerminal JurongPort CementCopperSlagFertilisersSandLubricantsSteelproducts Hbeams re bars steelplates Machineries EquipmentShipsparesandshipssuppliesContainerisedcargoes TypesofCargoesHandled DedicatedLiquidBulkCargoesTerminala Solvents Xylene Toulene Methanol b Phenolc TELd StyreneMonomere VinylChlorideMonomerf Acids RisksAssociatedWithCargoes HealthRisksFire ReactivityRisksEnvironmentalpollutionrisks RisksAssociatedwithCargoes Productname Xylene colourless sweetsmellingliquidusedinprinting rubberandleatherindustriesandasacleaningagentforsteelandsiliconwafersHazards Highlyflammable above27degreesCexplosivevapour airmixturesmaybeformed maycauseheadaches dizziness confusionandchangeinsenseofbalanceToxicity Toxictoaquaticanimals Highconcentrationsmaycauseincreasednumbersofdeaths delayedgrowthanddevelopment Sameconcentrationsmaycausedamagetomothers RisksAssociatedWithCargoes ProductName Phenol oldnamecarbolicacid isacolourlessliquidwithasweetsmell Usedasadisinfectantforsterilisingwounds surgicaldressingsandinstruments asrawmaterialformedicinaldrugasaspirin widelyusedinmanufactureofinsecticides dyes Hazards Acutepoisoningbyingestion inhalationorskincontactmayleadtodeath Toxicity Systemicpoisonandaserioushealthhazardbyprolongedexposure RisksAssociatedwithCargoes ProductName TetraethylLeadHealthhazard Inhalationcancauseconvulsions dizziness headache vomitting weakness unconsciousnessEffectsofrepeatedexposure maycausetoxicitytohumanreproductionordevelopmentToxicity ToxictoaquaticorganismsandmaycauselongtermeffectsinaquaticenvironmentChemicaldangers decomposesonheatingproducingtoxicfumes RisksAssociatedwithCargoes Product VinylChloride acolourlessgaswithmildsweetodour amanufacturedproductusedtomakepvc polyvinylchloride Hazards Causedizziness Breathinghighlevelswillcauseyoutopassoutandextremelyhighlevelsmaycausedeath Toxicity Aknowncarcinogen RisksTerminalOperator sFace INFRASTRUCTURE DestructionorDamageWhataretheseinfrastructure BerthsWarehousesorStorageTanksDrummingfacilitiesTruckingfacilitiesUnloadingEquipment BulkCargoesUnloaders ContainerQuayCranes RisksTerminalOperator sFace CARGOES Loss Theft FireandDestruction ShortageWrongdeliveryUntimelytransferofcargoesContaminationDamage RisksTerminalOperator sFace ENVIRONMENTALPOLLUTION LandAirSea RisksTerminalOperator sFace THIRDPARTYCLAIMS FromCustomersFromTerminalUsersFromThirdParties PublicatLarge InsureorNottoInsure Choicedependsonthecompanyphilosophy financialstandingMunicipalportsgenerallydonotinsure Butclaimsexperienceshavechangedtheirthinking RisksToInsure IndustrialAllRisks MaterialDamageandBusinessInterruptionsTransportandLogisticsInsuranceCover Coverse g cargoclaims bodilyinjuries pollutionclean upcosts DirectorsandOfficersLiabilityCoverWorkmen sCompensationInsurance ConcernOverIncreasingInsuranceClaims Insurancecompanieshavehadtorespondtoincreasingincidenceofbodilyinjuryclaimsandhandlingequipmentclaimsinports ResponsefromTTClub whichcovers413portsandterminaloperators Increasedeductibles encourageimprovementsintrainingandotherpreventivemeasures CEOPaulNeagle Source Ports HarboursJuly2008 CaseStudy 1 SouthamptonContainerTerminal U K WhatHappened Incident GantryCraneBoomCollapsesonthedeckofaship January2008 Consequence NoonewasinjuredbutallshipsideoperationsimmediatelysuspendedasaprecautionClaims HondacarfactoryinSwindonhadtocloseasitranoutofgearboxes Productionof600 1 000unitsofcarslost Source Ports Harbour July2008 CaseStudy2 Felixstowe U K 01March2008 WhatHappened CranecarrierbrokelooseofitsmooringsandcrashedintocranesatLanguardterminal sfeederberthinwindsof128km hourConsequence DamagedtwooutoffourquaycranesandterminaloperationsdisruptedClaims QuayCranesandBusinessInterruption Source Ports Harbours July2008 CaseStudy 3 ChoonHoongIIITankerExplosion Whathappened WhilstdischargingxyleneattheRoyalDutchShellDepotinPortKlangon21June1992anexplosionoccurredonboardthechemicaltankerandcausedamajorfireandexplosion Consequence 13peopledeadormissing includingmembersofthecrew Lingsaidrescuersfeared400tonnesxylenewasdischargedintotherivermouth endangeringavillagenearby CHIII aSingaporeregisteredtanker wasaconstructivetotallossbeyondeconomicrepair Terminalclosedduetosubstantialpropertydamage Claims Pollutionclean up wreckremoval damagetothirdpartypropertiesotherthanShell sterminallossesamountedtoUSmillions Source MalaysianewsreportSunJun211992 CaseStudy 4 Scenario Whatwouldhappenifphenolisdischargedfromavesselintothestoragetankatapumpingratefasterthananticipated Whatwouldbetheconsequence Non event Potentialproductoverflow Possiblepollutionoflandandsea Cargoloss Stop workorder FinebyAuthorityPotentialclaims Cargoloss Clean upcost disposalofwastecostandlossofuseofstoragetank Otherexpenses Potentialfacilityupgradingcosttopreventrecurrence Note Hypotheticalcaseiscreatedforlearningexperience CaseStudy 5 Scenario Wronghosetoship smanifoldconnectionduringloadingofvesselWhatwouldbetheconsequence Contaminationofcargoesinship shold PossibleexplosionandconsequentialdamagesPotentialclaims Cargoclaims incurredstoragecostforcontaminatedcargoesdischargedbacktoshore otherclaimsdependingonactualscenario legalcost Note Hypotheticalcaseiscreatedforlearningexperience CaseStudy 6 CollapseofShip sDerrick Consequences WhatCannotBeInsured LiabilitiesUnderWSHAct2006 Individuals Fineofupto 200 000or2yearimprisonmentorbothCompany Fineofupto 500 000 WhatyoumustdotoensuresafetyandavoidinfringingtheWSHAct TAKE ReasonablePracticableMeasures RisksReductionMeasures ConductHAZOPandtakeRemedialMeasures Eliminate GetridofthehazardcompletelySubstitution UseothermethodsorlessdangerouschemicalsEngineeringAdministrative Jobrotation limitedentrytoreduceexposurePPE EliminatingRisks SomeEngineeringExamples InstallGaugeswithHi HilevelAlarmsGroundprotection InstallimperviouslayerEnvironment InstallclosedsystemandscrubbersUseauto spreadersforconventionalcontaineroperations OtherMeasuresofRiskReduction AGoodHSESyste