(电解法)生活污水处理装置系泊试验程序.doc

SC7066-940-12GY压载泵及系统系泊试验程序第 3 页 共 页 XJ 231 FPSO 生产设计标记数量修改单号签字日期(电解法)生活污水处理装置系泊试验程序GC008X2005200-902GY编制会签校对审核 共8页 第1 页标检青岛北海船舶重工技术中心审定日期XJ 231 FPSO （电解法） 生活污水处理装置系泊试验程序 第 11 页 共 8 页(electroanalysis)Quay Test Procedure for Sewage Treatment Piping Sheet Total Sheets1 参考资料REFERENCE DATA1.1 生活污水处理装置系统原理图 M40079，532，001Sewage Treatment Piping Schematic Diagram1.2 生活污水排放系统原理图 M40079，533，001Sanitary Drain Piping Schematic Diagram1.3 机舱供水管系原理图 M40079，531，001M/R Water Supply Piping Schematic Diagram1.4 供货厂家工作图 Working Drawings Maker Offered2 试验目的TEST PURPOSE2.1 检验系统安装的完整性、正确性和工作可靠性。Inspect the drain system for completeness、correctness and dependability.2.2 验证系统中的设备是否满足设计要求。Verify if the equipments of system is accordance with the design requirement.3 设备主要技术参数THE MAIN DATA OF THE SYSTEM制造商 青岛双瑞防腐防污工程有限公司MAKER型号 12MXMODEL设计人数 130人/天TREATED CAPACITY FOR 130PERSONS PER DAY污水处理种类 黑水和灰水THE KIND OF SEWAGE TREATMENT BLACK AND GRAY WATER高峰流量 59L/MINSUMMIT FLOW功率 7.2KWPOWER电压 380V，3P，50HZVOLTAGE电流 50A ELECTRIC CURRENT海水压力 0.7MPASEAWATER PRESSURE冲洗海水压力 0.40.6MPAPRESSURE OF SEAWATER USED FOR WASH电解槽最高温度 49THE HIGHEST TEMPERATURE OF THE ELCTROBATH数量 一台QUANTITY ONE SET4 试验用仪表 TEST METER4.1 兆欧表 megohmmeter4.2 电压表voltmeter4.3 电流表ammeter4.4 温度计thermograph5 试验条件TEST CONDITION5.1 检查确认系统安装合格。 Inspect and confirm the installation is normal.5.2 系统密性试验校验合格。 Air pressure test for the system concerned are to be made and submitted for acceptance.5.3 系统中辅助装置应按照设计的要求安装到位，阀门应处于相应的开启或者关闭状态。Check and confirm the accessories of system have been installed completely according to design requirement, and each valve should be opened or closed correctly.5.4 应能够向生活污水处理装置提供试验用海水。Should be able to provide the sea water used in the test to the sanitary sewage treating plant 5.5 试验前，记录电机冷态绝缘电阻，试验时记录启动电流和工作电流、工作电压，试验后记录电机热态绝缘电阻。Before and after test, the insulation resistance of fresh water circulating pump should be measured and the during the test to measure the current and voltage of motor. 6 试验内容本次试验采用海水为介质进行模拟试验。机泵舱的防海生物系统效用试验以海水为介质。The analog test will be carried out by seawater. The function test of anti-fouling system for M/R & P/R to be carried out by seawater.6.1 点动粉碎泵和排泄泵，确定电机转向正确。 Open the macerator and the discharge pump, and ensure its turning direction correct.6.2.1 开关选择自动模式,打开V-1箱（污水储存缓冲箱）上部海水管路上的阀门,向V-1箱注入海水,当箱内水位达到中液位时,电磁阀EV-2打开，粉碎泵自动起动，记录此时液位高度。 Choose the AUTO-mode, open the seawater piping valve under the V-1 tank(the surge tank), when filling the V-1 tank with seawater to the middle level, the electromagnetic valve EV-2 will open, the macerator will be started automatically, and record the height of the liquid level.6.2.2 观察V-2（污水溢流箱）箱液位状况，低液位时，排泄泵不会起动，当箱内达到高液位时，电磁阀EV-1打开，排泄泵自动起动，记录此时液位高度。Observe the liquid level of the V-2 tank(the sewage overflow tank), discharge pump cant be started on the low liquid level, the electromagnetic valve EV-1 will be opened on the high liquid level, the discharge pump will be started automatically, and record the height of the liquid level.6.2.3 关闭粉碎泵与电解槽之间的阀门,V-1箱中的水位逐渐升高，观察当V-1箱中达到高液位时的报警状况。Shut down the valve between the macerator and the electrobath, the water level of the V-1 tank will gradually rise, observe the alarm of the V-1 tank reaching the high liquid level.6.2.4 调节流量控制阀FCV-2,增大V-2箱中的海水供给量，观察当V-2箱中水位达到高液位时的报警状况。Control the valve FCV-2, increase the seawater in the V-2 tank, and observe alarm of the V-2 tank reaching the high liquid level.6.2.5 重新打开阀门,关闭V-1箱上部海水管路上的供水阀门，V-1箱中液位逐渐降低，观察当箱中液位达到低液位时，电磁阀EV-2自动关闭，粉碎泵自动停止的状况。Open the valve again, close the water supply valve on the V-1 tank, the water level of the V-1 tank will gradually fall, observe the electromagnetic valve EV-2 starting automatically and the macerator stopping automatically at the low liquid level in the tank.6.2.6 将流量控制阀FCV-2调整到流量最小的状态，观察当V-2箱中液位达到低液位时，电磁阀EV-1自动关闭，排泄泵自动停止的状况。Adjust the flow control valve FCV-2 to the least, observe the electromagnetic valve EV-2 starting automatically and the discharge valve stopping automatically at the low liquid level in the V-2 tank.6.2.7 分别打开V-2箱和电解槽底部返洗管路上的阀门,观察回流管路是否正常、粉碎泵运转是否正常，然后关闭阀门。Open the valve of the piping used for returning to wash on the V-2 tank and on the bottom of the electrobath, observe if the piping operation of the macerator is normal, and then close the valve. 进行上述各泵故障模拟试验，并检查CCR故障报警指示是否正常。Do the error analog test as stated above, and check if the OCR error alarm is normal. 观察整个过程并记录试验结果。 Observe the whole test and record the results.6.3 电解槽高温报警模拟试验 Electrobath high temperature analog test电解槽温度高于49时装置自动停机。 The system will stop automatically when the temperature of the electrobath is higher than 49.在试验过程中随时检查粉碎泵和排泄泵电机是否有异常泄漏、振动及过热现象。During test, inspect at any time if there is any abnormal leakage, shock and overheat of the macerator and the discharge pump.7 调试程序执行人员 本调试程序由北船重工调试小组牵头负责，业主调试小组、BV验船师、设备供应商参加。具体执行单位：设备：南海西部合众近海建设公司 管系：诺克公司南通津通公司新康宏公司 电气：大连鑫船公司 附表1：粉碎泵电动机试验记录表Fig. 1: the electric motor of macerator record table 船名/SHIP ：XJ23-1FPSO 试验日期/DATE：铭牌额定Name Plate 型号Type功率 KWPower 编号No. 电流 ACurrent 电压 VVoltage 转速 r.p.m Speed 绝缘等级 Insulation class 接法Wiring： 试 验 记 录/TEST RECORD序 号No.项 目Item空 载 试 验Unload test 负 载 试 验Load test1电压/VVoltage 2频率/HzFreq. 3启动电流/AStart current 4工作电流/AWorking current 5工作压力/MPaWorking pressure 6转速 /r.p.m Speed 7冷态绝缘电阻/C RI 8热态绝缘电阻/H RI 9自动控制Auto. Control 10遥控按钮Remote PB 11温度Temp. 备注Remark结论Conclusion船东/Owner:船检/Surveyor:船厂/Shipyard：附表2：排泄泵电动机试验记录表Fig. 2: the electric motor of overboard pump record table 船名/SHIP ：XJ23-1FPSO 试验日期/DATE：铭牌额定Name Plate 型号Type功率 KWPower 编号No. 电流 ACurrent 电压 VVoltage 转速 r.p.m Speed 绝缘等级 Insulation class 接法Wiring： 试 验 记 录/TEST RECORD序 号No.项 目Item空 载 试 验Unload test 负 载 试 验Load test1电压/VVoltage 2频率/HzFreq. 3启动电流/AStart current 4工作电流/AWorking current 5工作压力/MPaWorking pressure 6转速 /r.p.m Speed 7冷态绝缘电阻/C RI 8热态绝缘电阻/H RI 9自动控制Auto. Control 10遥控按钮Remote PB 11温度Temp.备注Remark结论Conclusion船东/Owner:船检/Surveyor:船厂/Shipyard：附表3：生活污水处理装置试验记录表Fig. 3：Sewage Water Treatment Plant record table船名/SHIP：XJ 231FPS