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OUTDOOR GAS GRILL RC G2012 PARTS LIST NOT Pictured Key Qty Description A1BOTTOM SHELF B1TANK SCREW F BOTTOM SHELF C2CASTER LOCKING D2CASTER FIXED E1CART LEFT SIDE PANEL F1GROMMET F REGULATOR HOLE G1CART RIGHT SIDE PANEL H1CART LOWER BACK PANEL I1FRONT BRACE J1HEAT SHIELD F TANK K1LEFT RAIL F LCS 500 GREASE TRAY L1RIGHT RAIL F LCS 500 GREASE TRAY M1FIREBOX N1MATCH HOLDER O4MAIN BURNER F 500 FIREBOX P 4ELECTRODE W WIRE COLLECTOR F MAIN BURNER Q3CARRYOVER TUBE W COTTER PIN R1IGNITER SWITCH MODULE S1 HOSE VALVE REGULATOR ASSY 500 FIREBOX T1MAIN CONTROL PANEL U1ELECTRONIC IGNITION MODULE V1HEAT SHIELD F EI MODULE W1 X1ELECTRODE WIRE F SIDEBURNER Y5BEZEL F CONTROL KNOB Z5CONTROL KNOB AA1CART UPPER BACK PANEL BLACK BB1LEFT SIDE SHELF F S B CC1FASCIA F LEFT SIDE SHELF DD1DRIP PAN F SB EE2RUBBER BUMPER LID FF1LID F SB GG1SIDEBURNER BURNER HH1RIGHT SIDE SHELF II1FASCIA F RIGHT SIDE SHELF JJ1OUTER TOP LID INSERTSST 430 KK1INNER TOP LID HEAT SHIELD LL1HANDLE F TOP LID MM 2RUBBER BUMPER RECTANGLE F TOP LID Key Qty Description NN1BEZEL F TEMPERATURE GAUGE OO1TEMPERATURE GAUGE PREMIUM PP1LOGO PLATE QQ1HARDWARE F TOP LID ASSEMBLY RR1LEFT DOOR NO HANDLE SS2DOOR HANDLE TT1RIGHT DOOR NO HANDLE UU4FLAME TAMER VV2COOKING GRATE WW1GRATE F SB XX1WARMING RACK Key Qty Description 2DOOR MAGNET 1CASTER WRENCH 1HARDWARE PACK 1ASSEMBLY MANUAL ENGLISH GREASE TRAY PARTS DIAGRAM 16 QQ O A B C C D D E F G H I M N O O P P P P Q Q Q R V X Y Z J K L S T U AA BB CC DD EE FF GG HH II MM NNOOPP RR VV WW XX W JJ KK LL SS TT UU UUUU UU VV SS Z Z Z ZY YY Y 21 4 20 x1 2 screw 1 Attach side panels to bottom shelf using three 1 4 20 x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must Be on left side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed caster Rear Front Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 17 3 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20 x1 2 screws 7mm lock washers and 7mm flat washers on each side 18 Lower back panel 1 4 20 x1 2 screw 7mm lock washer 7mm flat washer Regulator hose Grill head On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20 x1 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps 5 19 1 4 20 x1 screw 7mm lock washer 7mm flat washer Upper back panel 6 Fascia right side shelf Bracket Insert flange on right side shelf into side shelf brackets on side of firebox Attach rear of shelf using one 1 4 20 x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20 x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Attach front of shelf and fascia using one 1 4 20 x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 4 20 x3 4 screw 8x3 8 self tapping Large flat washer 1 4 nut 1 4 nut washer 7mm flat washer 7mm flat washer A C screw 7mm lock washer 7mm flat washer B 1 4 20 x1 screw Flange into bracket D Back of main control panel 1 4 20 x3 4 Igniter Switch screw Main control panel 7mm lock washer 7mm lock 7 20 Now you may fully tighten lower screws on upper back panel 1 4 20 x3 4 screw Back of main control panel Control panel Fascia left sideburner shelf Left sideburner shelf Flange into Brackets Bracket 1 4 20 x3 4 screw screw washer 7mm flat 8x3 8 self tapping large flat washer 7mm lock 7mm flat 1 4 nut A B C screw 1 4 20 x1 washer7mm lock washer ED Insert flange on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20 x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Under main control panel attach front of shelf and fascia using one 1 4 20 x3 4 screw 7mm lock washer 7mm flat 1 4 20 x1 washer and 1 4 nut shown D E 1 4 nut 7mm lock washer 7mm flat washer 9 Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C B 21 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube Valve C Wing nut 8 First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner control knob onto valve stem Control knob Control knob bezel Install bezel with OFF at top Sideburner valve bracket Screws and Washers removed from valve bracket Valve stem 8 32x3 8 screw 4mm lock washer Sideburner fascia Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel 11 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20 x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Front brace 1 4 20 x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin 22 for clarity of illustration Note some parts omitted 10 Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B A Sideburner Ignitor Wire Electrode Sideburner grate B 13 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Left door Hinge pin on bottom of door Top of door PRESS Right door 23 12 Inside of cart insert rear shield tab into left slot on upper of lower back panel Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three 8x3 8 self tapping screws shown B Rear Front Tank heat shield Tank heat shield Cart lower back panel Right rail Left rail Front Brace Right rail Left rail 8x3 8 self tapping screw Grease tray opening beneath grease tray opening in upper back panel shown A for clarity of illustration Note some parts omitted A B This side UP Tank heat shield 15 24 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Back of firebox Front of firebox Flame tamer Note Some parts omitted for clarity of illustration Flame tamers 14 Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 5 connections Connect the two wires A and B fromthe switch wiring harness into the back of the Electronic Ignition Module NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B Wire 1 2 3 4 5 A B Total 2 connections ignition module Electronic Heat shield Right side panel A Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart right side panel with the nut and cap shown A Nut Cap 17 25 LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION
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