BLANKCHECKLIST-TakeupSafetySystemValidationChecklistv4.doc

/Takeup Safety System Validation ChecklistSetupLoad takeup with a small empty reel 48 inch flange diameter or less. Set torque and speed settings so that when the machine is started the reel will rotate at a low rpm. This will be used to validate the machine has stopped for each test. The following tests should be done without cable being put onto the reel.Validation of conditions to stop machine1. Start machine inside traverse area. Leave traverse area without pressing button. Takeup StoppedYes / No2. Start machine outside traverse area. Enter traverse area without pressing button. Takeup StoppedYes / No3. Start machine inside traverse area. Have someone else block the light curtain in the back of machine.Takeup StoppedYes / No4. Start machine outside traverse area. Block light curtain in the back of machine.Takeup StoppedYes / No5. Start machine inside traverse area. Press and release left enter/exit button and DO NOT leave traverse area.Takeup StoppedYes / No6. Start machine inside traverse area. Press and release right enter/exit button and DO NOT leave traverse area.Takeup StoppedYes / No7. Start machine outside traverse area. Press and release left enter /exit button and DO NOT enter traverse area.Takeup StoppedYes / No8. Start machine outside traverse area. Press and release right enter /exit button and DO NOT enter traverse area.Takeup StoppedYes / No9. Start machine. Press and hold left enter/exit button. After 5 seconds the push button lights should flash fast. After 15 seconds the machine should stop.Takeup StoppedYes / No10. Start machine. Press and hold right enter/exit button. After 5 seconds the push button lights should flash fast. After 15 seconds the machine should stop.Takeup StoppedYes / No11. Start machine inside traverse area. Remove connector on Front Light Curtain Receiver. If front light curtain receiver connector is not accessible, remove Orange wire on front light curtain cable from terminal to break communication connection between light curtains.Takeup StoppedYes / No12. Start machine inside traverse area. Remove connector on Back Light Curtain Receiver. If back light curtain receiver connector is not accessible, remove Orange wire on back light curtain cable from terminal to break communication connection between light curtains.Takeup StoppedYes / No13. Start machine. Open main fuse in safety PLC panel for the 24vdc supply (FU-3402)Takeup StoppedYes / NoValidation of conditions to keep machine from starting14. Remove Connector on Front Light Curtain Receiver. Press the machine start. Takeup Did Not StartYes / No15. Remove Connector on Back Light Curtain Receiver. Press the machine start. Takeup Did Not StartYes / No16. Block the back light curtain. Stand Inside traverse area and press the machine start button. Takeup Did Not StartYes / No17. Block the back light curtain. Stand outside traverse area and press the machine start button.Takeup Did Not StartYes / No Validation of conditions for normal operation18. Start machine outside traverse area. Enter the traverse area using the left enter/exit button. Leave traverse area using the left enter/exit button. Takeup Continues to RunYes / No19. Start machine outside traverse area. Enter the traverse area using the right enter/exit button. Leave traverse area using the right enter/exit button. Takeup Continues to RunYes / No 20. Start machine inside traverse area. Leave the traverse area using the left enter/exit button. Enter traverse area using the left enter/exit button. Takeup Continues to RunYes / No21. Start machine inside traverse area. Leave the traverse area using the right enter/exit button. Enter traverse area using the right enter/exit button. Takeup Continues to RunYes / NoValidation of reel brake operation22. Load a 48 inch or smaller reel without cable. Start machine outside traverse area. Adjust speed of reel to be 26 rpm. Block front or back light curtain to cause machine to stop. Verify reel stopped within 90 degrees. Reel stops in 90 degreesYes / No23. Load a 96 inch reel full of cable.