澳门工程焊接工艺评定方案.doc

地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 1 of 14 广船国际华南计量理化无损检测中心 Huanan Calibration and Testing center GSI 焊接评定工艺方案焊接评定工艺方案 Proposed Preliminary Welding Procedure Specification 版本 00 Revision 客户 浙江精工 澳门 有限公司 Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD 工程名称 52190 裙房钢结构5 6期工程 Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 日期 2008 03 10 Date 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 2 of 14 Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Date MAR 10 2008 Source Venetian Macau Rev 00 Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Subject Proposed Preliminary Welding Procedure Specification pWPS correspond with BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 The proposed pWPS No V pWPS 001 V pWPS 011 butt weld on plate welded from one side with backing No 001 002 003 006 007 008 and T butt weld on plate No 004 005 009 010 011 is prepared in accordance with BS EN288 3 1992 A1 1997 Specification and approval of welding procedures for metallic materials Part 1 Welding procedure tests for the arc welding of steels and BS EN 1011 1 1998 Welding Recommendations for welding of metallic materials Part1 General guidance for arc welding either to be welded by flux cored wire metal arc welding with active gas shield 136 metal arc active gas welding 135 or metal arc welding with covered electrode 111 all this should be submit to the engineering for approval The feasibility of this proposed pWPS shall subject to the actual results of welding procedure test and the tests required for the procedure test are as follows Test piece pWPS no V pWPS 001 002 003 006 007 008 butt weld on plate Type of testExtent of testing Visual100 Ultrasonic testing100 Non destructive test Magnetic Particle Testing100 Macro examination1 specimen Impact test2 sets Hardness test1 specimen Transverse tensile test2 specimens Destructive test Transverse bend test4 specimens Test piece pWPS no V pWPS 004 005 009 010 011 T butt weld on plate Type of testExtent of testing Visual100 Ultrasonic testing100 Non destructive test Magnetic Particle Testing100 Macro examination2 specimens Destructive test Hardness test 1 specimen 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 3 of 14 PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding ProcedureMetal arc Active Gas Welding 135 Reference No V pWPS 001 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 135Material Thickness mm 60mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionFlat PA Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 135 1 2 190 210 23 26 DCEP 12 16 2 n 135 1 2 220 24023 28 DCEP 15 18 Designation of welding consumables and trade name 锦泰 JM 70 AWS A5 18 ER70S 6 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 12mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat Temperature100 140 Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing Heat preservation Time Temperature Method 3 hours Prepared By Ma Shu ChunApproved By Yin Mo Nan AWS CWI NDT Level III 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 4 of 14 PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 002 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 60mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionVertical upwards PF Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 180 200 23 26 DCEP 10 12 2 n 136 1 2 190 23023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat Temperature100 140 Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing Heat preservation Time Temperature Method 3 hours Prepared By Ma Shu ChunApproved By Yin Mo Nan AWS CWI NDT Level III 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 5 of 14 PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 003 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 60mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionOverhead PE Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 180 190 23 26 DCEP 10 12 2 n 136 1 2 190 23023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat Temperature100 140 Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing Heat preservation Time Temperature Method 3 hours Prepared By Ma Shu ChunApproved By Yin Mo Nan AWS CWI NDT Level III 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 6 of 14 PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 004 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 60mm Joint Type T butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionVertical upwards PF Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 190 210 23 26 DCEP 10 12 2 n 136 1 2 200 25023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat Temperature100 140 Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing Heat preservation Time Temperature Method 3 hours Prepared By Ma Shu ChunApproved By Yin Mo Nan 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 7 of 14 AWS CWI NDT Level III PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 005 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 60mm Joint Type T butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionOverhead PE Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 190 200 23 26 DCEP 10 12 2 n 136 1 2 200 24023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat Temperature100 140 Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing Heat preservation Time Temperature Method 3 hours 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 8 of 14 Prepared By Ma Shu ChunApproved By Yin Mo Nan AWS CWI NDT Level III PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding ProcedureMetal arc Active Gas Welding 135 Reference No V pWPS 006 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 135Material Thickness mm 20mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionFlat PA Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 135 1 2 190 210 23 26 DCEP 12 16 2 n 135 1 2 220 24023 28 DCEP 15 18 Designation of welding consumables and trade name 锦泰 JM 70 AWS A5 18 ER70S 6 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 12mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat TemperatureMoisture removal only Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing N A Time Temperature Method N A Prepared By Ma Shu ChunApproved By Yin Mo Nan 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 9 of 14 AWS CWI NDT Level III PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 007 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 20mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionVertical upwards PF Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 180 200 23 26 DCEP 10 12 2 n 136 1 2 190 23023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat TemperatureMoisture removal only Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing N A Time Temperature Method N A Prepared By Ma Shu ChunApproved By Yin Mo Nan 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 10 of 14 AWS CWI NDT Level III PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 008 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 20mm Joint Type Butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionOverhead PE Joint DesignWelding Sequences Welding Details RunProcess Size of Filler Metal Current A Voltage V Type of current Polarity Travel speed cm min Heat Input kJ cm Interpass Temperature 1 136 1 2 180 190 23 26 DCEP 10 12 2 n 136 1 2 190 23023 26 DCEP 10 13 Designation of welding consumables and trade name 首锐 SFC 71 AWS A5 20 E71T 1 Gas Flux shieldingCO2 99 9 Other information N A PurityN Ae g weaving maximum width of run 22mm Gas Flow Rate shielding20 25 L minOscillation amplitude frequency dwell time N A Backing50mm width Q345BPulse welding details N A Tungsten Electrode Type Size N ADistance contact tube work piece 10 20 mm Details of Back Gouging Backing Steel backingPlasma welding detailsN A Preheat TemperatureMoisture removal only Torch angle 0 60 degrees forehand Interpass Temperature 250 max Post Weld Heat Treatment and or Ageing N ATime Temperature Method N A 地址 中国广州市芳村大道南 40 号Add 40 South FangcunRoad Guangzhou China 邮编 P C 510382 电话 Tel 020 81891712 2585传真 Fax 020 81891712 2769 Page 11 of 14 Prepared By Ma Shu ChunApproved By Yin Mo Nan AWS CWI NDT Level III PRELIMINARY WELDING PROCEDURE SPECIFICATION Project Name 51290 PODIUM STRUCTURAL STEELWORK PARCEL 5 6 Examiner or examining body Huanan Calibration and Testing center GSI Manufacturer s Welding Procedureflux cored wire metal arc welding with active gas shield 136 Reference No V pWPS 009 Code Testing standard BS EN288 3 1992 A1 1997 BS EN 1011 1 1998 Method of Preparation and Cleaning Flame cutting and grinding etc Client ZHE JIANG JINGGONG STEEL STRUCTRUAL MACAU Co LTD Parent Material Specification Q345GJB GB T 19879 2005 Welding Process 136Material Thickness mm 20mm Joint Type T butt weld welded from one side with backing Piece Specification mm 200mm w 400mm L 2 pieces Welding Preparation Details Sketch See sketchWelding PositionVertical upwards PF Joint DesignWelding