MTD模具通用规格.doc

MTD模具制造通用规格书MTD CONSUMER PRODUCT CENTERTOOLING GROUP PLASTICS &DIE CASTGENERAL MOLD SPECIFICATION FOR PLASTIC INJECTION MOLDS注塑模具通用规格Index目录Supplier Acknowledgement供应商须知10.0 Terms, Conditions and Documentation.10.0条款，条件与文件20.0 Request for Quotation.20.0报价要求30.0 Job Start Design Review Meeting.30.0 项目启动设计评审会议40.0 Design.40.0设计50.0 Mold Identification and Engraving.50.0模具确认与蚀刻60.0 General Mold Specifications.60.0模具通用说明70.0 Core and Cavity.70.0型芯与型腔80.0 Slides and Mold Actions.80.0滑块与成型90.0 Gas Assist.90.0气辅100.0 Hot Runner Systems.100.0热流道系统110.0 Electrical.110.0电子方面120.0 Mold Sampling.120.0模具送样130.0 Mold shipment130.0模具运输Appendix.附录Figure #. Description名称Figure 100.3 Progress Report进度报告Figure 200.0 Request For Quote Information sheet报价信息表要求Figure 500.5 Mold Plaque Electrical Schematic模板电子示意Figure 600.2 Slug Clearance Guide Pins排渣槽导柱Figure 600.3a Small Safety Strap Standard小锁模块标准Figure 600.3b Large Safety Strap Standard大锁模块标准Figure 600.4 Mold Pry Slot Standard模具撬模槽标准Figure 600.5 Mold Clamp Slot Standard模具码模槽标准Figure 610.2 Guided Ejection顶针板导柱Figure 610.3 Typical Ejector Sleeve / Pin Ext.顶管/顶针Figure 610.4 Knock-out Extension / Ejector Plate Forward Stop顶出限位块Figure 610.6 Thinswitch (limit switch) 限位开关Figure 620.4 Recessed Waterline Fitting 沉头运水接头安装Figure 800.6 Typical Limit Switch for Hydraulic Slides and Core Pull 液压滑块限位及抽芯开关Figure 800.9 Locking Cylinder Standard 自锁油缸标准Figure 900.3 Gas Pin installation Standard 气针安装标准Figure 1100.1 Typical Wire Channel and Cover 线路槽及防护Figure 1100.2 Recessed & Flush Mounting of 5 Pin Connector 5针连接器缩进安装Figure 1100.2a Heater and Thermocouple Wiring, 5 Pin Connector 加热器与热电偶线，5针连接器Figure 1100.2b Recessed & Flush Mounting for 16 Pin Connector(Single Pocket) 16针连接器缩进安装（单沉孔）Figure 1100.2c Recessed & Flush Mounting for 16 Pin Connector(Dual Pocket) 16针连接器陷入安装（双沉孔）Figure 1100.2d Heater Wiring, Male 16 Pin Connector 加热器线路，16针连接器(公)Figure 1100.2e Thermocouple Wiring, Female 16 Pin ConnectorFigure 1100.2f Recessed & Flush mounting for 10 Pin Connector(Safety Switch)Figure 1100.2g Safety Switch Wiring, 10 Pin Connector 安全开关线，10针连接器Figure 1300.0 Mold shipment check sheet 模具发送检查单Figure 1500 .0 Industrial Plastics Machine List 注塑机设备清单Figure 1501.0 Vendor Components List 供应商零件清单SUPPLIER ACKNOWLEDGEMENT供应商须知Dear Respondent,尊敬的供应商，The purpose of the MTD Products, General Mold Specification, is standardization of design, components, material and methods in the construction of MTD tooling. Although specific in many areas of design and construction, the specification is a guide with the understanding that product design, annual volume, process and life expectancy may result indeviation or additional requirements. The MTD Tooling Engineer is responsible for ensuringadherence to the specification and authorizing all deviation.产品的意图是，通用模具说明是设计，组成，材料与模具制造方法的标准尽管指定了设计和加工某些方面的细节，但是说明是对产品设计的理解的一种指引，年产量，加工及模具寿命可能会导致背离或额外要求模具工程师会对确保符合说明要求负责并有权准许所有背离说明内容After review of the General Mold Specification, please complete the information below,sign and return this copy to the responsible MTD Tooling Engineer. Upon receipt you will beadded to the MTD preferred tool vendor list.在评审模具通用规格后，请完成下列信息，签字并将复印件返回模具工程师收到后，贵司将被列为首选模具供应商名单Tooling Vendor:模具供应商Address:地址：Name:名称：Signature:签字：Title:职务：Thank you,MTD Consumer Products CenterTooling Group Plastics and Die CastReceipt.Date:By:( MTD Tooling Engineer )10.0 Terms and Conditions.10.0条款与条件10.1 Terms.10.1条款10.1a.) Payment terms are 60 days from part production approval.10.1a.)付款周期为产品通过后天10.1b.) Exception to this policy will be considered depending on specific circumstance and must be negotiated with the MTD Tooling Engineer during quotation.10.1b.)在报价时，此条款的异议将视情况而定且必须与模具工程师协商10.2 Conditions.10.2条件10.2a) All tooling covered by an MTD purchase order is the property of MTD Products, Inc.10.2a)所有采购订单的模具均为的财产10.2b) The Tool Vendor is responsible for mold sampling.10.2b)模具供应商负责模具送样10.2c) The Vendor is responsible for all shipping.10.2c)供应商负责所有运输10.2d) The mold must produce flash free parts and run a consistent cycle without mechanical or molding problems.10.2d)模具生产的产品必须无批锋，并且周期稳定，无机械或成型问题10.2e) All conditions of the MTD, General Mold Specification Book, must be met before approval can be awarded.10.2e)的所有条件，通用模具说明书在批准通过授予之前提交10.2f) No mold is to be shipped without the MTD Tooling Engineers approval. ( See section 130.0, Mold Shipment ).10.2f)未经模具工程师通过任何模具不得发送（详见，模具发送部分）10.2g) Tooling must be capable of producing the required amount of product per shift, week or month, under normal manufacturing conditions.10.2g)模具必须可以在正常生产状态下，按要求生产一个班或一周或一个月的产品10.2h) Tool life expectancy.10.2h)模具寿命10.2h.1) Mold will produce product without overhaul or rework of the mold for 85% of product term.10.2h.1) 模具将保证能够有85%的产品无需检查或返工.产品期限的85%。10.3 Documentation.10.3文件10.3a) Ownership.10.3a)所有权10.3a.1) Product drawings, mold design drawings and CAD data are the property of MTD Products and are to be submitted to MTD upon request.10.3a.1)产品图纸，模具设计图纸及数据均为的财产并MTD要求提交10.3b) Confidentiality.10.3b)保密10.3b.1) Vendors doing business with MTD Consumer Products, Plastics and Die Cast Tooling Group, will require confidential information for the purpose of quotation,manufacture or supply of parts and services. 10.3b.1) 与塑料与铸件模具集团消费品公司合作的供应商将对报价资料，生产或供应产品及服务保密Confidentiality cont.保密内容包括：This information is provided with the understanding that it is confidential and will not be shared with a third party without written consent from the MTD Tooling Engineer.保密信息无模具工程师的书面同意，不得泄露给第三方10.3c.) Progress Reports.10.3c.)进度报告10.3c.1) The mold vendor shall submit progress reports for each tool every two weeks, preferably on Friday.The first report due within two weeks of receipt of order.Reports may be required every week toward the end of the build and as requested by the MTD Tooling Engineer.10.3c.1)模具供应商应对每款模具每两周提交进度报告，最好在每周五第一份报告应在收到订单后两周之内提交为早日完工，报告可能会要求每星期提交，或根据模具工程师要求提交10.3c.2) Progress reports are to be submitted, via email, to the responsible MTD Tooling Engineer.10.3c.2)进度报告通过提交给模具工程负责人10.3c.3) Progress reports must show the following information.10.3c.3)进度报告必须说明以下信息10.3c.3a) MTD part number.10.3c.3a)产品编码10.3c.3b) Latest revision level.10.3c.3b)最近修改情况10.3c.3c) Mold sample date.10.3c.3c)模具送样日期10.3c.3d) Description of the mold.10.3c.3d)模具说明10.3c.3e) Vendor contact.10.3c.3e)供应商联系方式10.3c.4) Progress reports must contain a percentage of completion for each area shown below as well as the overall percentage of completion. ( Figure: 100.3 )10.3c.4)进度报告必须包括每部分及全部的完成率，如下（Figure: 100.3）10.3c.4a) Design.10.3c.4a)设计10.3c.4b) Programming.10.3c.4b)编程10.3c.4c) Mold Base.10.3c.4c)模架10.3c.4d) Cavity Machining.10.3c.4d)型腔加工10.3c.4e) Core Machining.10.3c.4e)型芯加工10.3c.4f) Cavity CNC.10.3c.4f)型腔10.3c.4g) Core CNC.10.3c.4g)型芯10.3c.4h) Cavity EDM.10.3c.4h)型腔10.3c.4i) Core EDM.10.3c.4i)型芯10.3c.4j) Component.10.3c.4j)配件10.3c.4k) Bench/Polish.10.3c.4k)抛光10.3c.4l) Assembly.10.3c.4l)装配Progress Reports cont进度报告内容：10.3c.5) If there are any delays the MTD Tooling Engineer must be notified immediately.10.3c.5)如果有任何延误，请立即通知模具工程师10.3c.6) If the mold vendor has an existing report, it can be used as long as the required information is shown.10.3c.6)如果模具供应商有自己的报告形式，只要包含以上内容提要使用。QUOTATION报价20.0 Request for quotation. (RFQ)20.0报价要求（RFQ）20.1 All request for quotation will be initiated by the MTD Tooling Engineer.20.1所有报价要求将由模具工程师提出20.2 Quotation request will include one or more of the following.20.2报价要求将包含一点或更多下列内容20.2a) MTD Request for Quotation Information Sheet.( Figure 200.0 )20.2a)报价信息表要求（( Figure 200.0 )20.2b) Letter with details of the quotation requirements.20.2b)报价要求的细节20.2c) 2D or 3D product data.20.2c)或产品数据20.2d) Tooling data/drawings if existing.20.2d)模具数据图纸20.3 Preferred methods for communication and data exchange.20.3首选的沟通与数据交换方法20.3a) Quotation request will be sent via email.20.3a)报价要求将通过传送20.3b) Quotation reply and questions should be via email.20.3b)报价回复与问题应通过20.3c) Product and tooling data will be posted to the vendor FTP site or attached to an email.20.3c)产品和模具数据将通过传输给供应商或通过以附件传输20.4 Data review.20.4数据评审20.4a) The MTD Tooling Engineer will provide a Quotation Information Sheet or letter for purposes of describing the mold or engineering change to be quoted. However, MTD expects and requests that the vendor review the data and make suggestions and comments as to improvements, cost savings or items not mentioned in the request.20.4a)模具工程师将提供模具信息表或模具描述模具或工程更改。无论怎样，期望并要求供应商评审数据并建议或提出改进，降低成本等未提及的方面。20.5 Vendor Quotations.20.5供应商报价205a) Must be specific as to the total cost and required lead time.205a)必须说明总成本和提前期20.5b) Must adhere to all requirements of the MTD General Mold Specification as presented in the manual and all specific request as described in the Request for Quotation.20.5b)必须遵守MTD模具通用规格20.5c) Any exceptions must be clearly stated and specified within the vendor quotation.20.5c)任何异议必须清楚陈述并在卖方报价中详细写明。QUOTATIONS cont.报价内容20.5d) Quotations for new tooling must include the following line items.20.5d)新模具报价必须包含下列条款。20.5d.1) Tool /mold description.20.5d.1)模具描述20.5d.2) Tool quote.20.5d.2模具报价Note: Quotation must include all shipping. See section 10.2c of the General Mold Specification.备注：报价必须包含所有运输。参看通用模具规格10.2C20.5d.3) Texture.20.5d.3)皮纹20.5d.4) Estimate of sampling cost. See section 10.2b of the General Mold Specification.20.5d.4)预计送样费用。参看通用模具说明10.B20.5d.5) Delivery; stated in weeks to mold completionand/or first sampling of mold.20.5d.5)交货，声明模具完成后或首样后几星期。20.5e) Quotations for engineering changes and repairs mustinclude the following line items.20.5e)工程更改或修补报价必须包含下述条款。20.5e.1) Description of mold work to be performed.20.5e.1)模具性能描述20.5e.2) Quote for tool work.20.5e.2)模具运行报价。Note: Quotation must include all shipping. See section 10.2c of the General Mold Specification.备注：报价必须包含所有运输。20.5e.3) Texture20.5e.3)皮纹20.5e.4) Estimate of sampling cost, (if requested).See section 20.2b of the General Mold Specification.20.5e.4) 预计送样费用。参看通用模具说明20.2b20.5e.5) Delivery, stated in weeks to mold completion and or first sampling of mold.20.5e.4)送货，声明模具完成后或首样后几星期。NEW TOOLING/MOLD BUILD PROJECT.新模具/模具加工项目30.0 Job start design review meeting.30.0工作开始设计评审会议30.1) The MTD Tooling Engineer will schedule a kickoff meeting as soon as possible after receipt of authorization to proceed.30.1)在授权后，MTD模具工程师将尽快确定开始时间及进度以便进一步开展工作。Note: The MTD Tooling & Process Development Group, (Tooling Engineer),will be the communication link between all tooling vendors, for injection molds and die cast dies, and all MTD manufacturing facilities. Allquestions pertaining to the design and build of tooling must be addressed through them.备注：MTD模具及加工发展集团（模具工程师）是联系注塑及压铸模具供应商与所有MTD生产的纽带。所有与设计和模具加工有关的问题必须通过他们。30.1a) Meeting attendees should include; MTD Tooling Engineer,Tool Vendor and Molder.30.1a)参加会议者应包括MTD模具工程师，模具供应商及技术人员。30.1b) If an in-person meeting cannot be arranged a conference call will be used.30.1b)如果现场会议无法安排，那么将采用电话会议。30.1c) The purpose of the meeting is to discuss specific details and concerns of all parties pertaining to product, mold design,manufacturing and delivery.30.1c)会议目的是讨论细节问题和各方对产品，模具设计及生产，发货等焦点问题。30.1d) The MTD Request for Quotation Information Sheet will bethe guide for the meeting but it should not limit the meeting from discussion of topics pertaining to product or manufacturing.(Figure: 200.0 )30.1d)MTD的报价信息表将是会议的指引，但是不限制会议对产品或生产的讨论主题。30.1e) Meeting agenda.30.1e)会议议程30.1e.1) Follow Check Sheet.30.1e.1)跟进检查表30.1e.2) Review Quotation Information Sheet. (Figure 200.0)30.1e.2)评审报价信息表（Figure 200.0）30.1e.3) Open discussion.30.1e.3)开放式讨论30.1e.4) Make copies of notes and Check Sheet for all attendees.30.1e.4)提供与会者记录及检查表40.0 Design40.0设计40.1) The mold design process will consist of three stages.40.1)模具设计加工将分三个阶段40.1a) First Preliminary.40.1a)第一阶段准备40.1b) Second Preliminary.40.1b)第二阶段准备40.1c) Final.40.1c)最后阶段40.2) First Preliminary.40.2) 第一阶段准备40.2a) Will consist of enough views to show location of part on each parting line with reference to the plate edges, plate thickness, leader pins and machine tie-bar layout.40.2a)对产品分型线位置，考虑在模板的边缘，模板的厚度，导柱和注塑机拉杆设计。40.2b) The vendor will submit a preliminary design via email or other form of electronic transfer to the MTD Tooling Engineer. Electronic data is preferred, however prints will be acceptable and must be approved by the Tooling Engineer at the kickoff meeting.40.2b)供应商将通过E-MAIL或其它形式电子转换提交初步设计给MTD的模具工程师。最好是电子数据，印刷件也可接受，并必须在开始会议上经模具工程师同意。40.2c) After review the MTD Tooling Engineer will inform the vendor of changes, concerns or approval via email or marked prints.40.2c)在评审后，MTD模具工程师将通过E-MAIL或标识印刷件通知供应商相关的更改，焦点问题或正式通过。40.2d) Upon approval of this design vendor can order steel.40.2d) 设计通过后，供应商即可订购钢材。40.3) Second Preliminary.40.3)第二阶段准备40.3a) Will consist of a cavity and core plan view and two or more sections to show steel sizes, cams, lifters and all moving components or critical areas. The views will also include; water circuits, eye-bolt holes, support pillars, guided ejection, rail screws, runners, gates, ejector pins, sleeves, wear plates, hot runner system, knockout holes, and machine tie-bar layout.40.3a)包括型芯与型腔的平面图，两个或更多的部分说明钢材尺寸，凸轮，斜顶和所有可移动部件或重要区域。还包括运水，吊环孔，支撑柱，顶针板导柱，螺丝，流道，水口，顶针，顶管，耐磨板，热流道系统，顶出孔和注塑机拉杆设计问题。40.3b) The vendor will submit the design via email or other form of electronic transfer to the MTD Tooling Engineer. Electronic data is preferred, however prints will be acceptable and must be approved by the Tooling Engineer at the kickoff meeting.40.3b)供应商将通过E-MAIL或其他电子形式将设计提交给MTD模具工程师。最好是电子数据，印刷件也可接受，并必须在项目启动会议上经模具工程师同意。40.3c) After review the MTD Tooling Engineer will inform the vendor of changes, concerns or approval via email or marked prints.40.3c)在评审后，MTD模具工程师将通过E-MAIL或标识印刷件通知供应商相关的更改，关注问题或正式通过。40.3d) Upon approval vendor can begin to cut steel.40.3d) 设计通过后，供应商即可加工钢材。40.4) Final Design.40.4)最终设计40.4a) Final design will consist of all drawings from the second preliminary plus as many additional sheets to include details of all non-purchased mold components.40.4a)最终设计将包括第二阶段准备中的所有图纸和附加表以便涵盖所有非采购模具配件的细节问题。40.4b) All engineering changes added during the preliminary phases must be included.40.4b)包括所有在初步准备阶段所做的更改。40.4c) Water diagram. View of cavity and core halves showing only water circuit and circuit I.D.40.4c)运水图，只显示型腔与型芯运水和运水I.D.40.4d) Complete schematics of the following must be included; Hydraulic, electrical and cooling circuit.40.4d)完整的进度表，包含液压部分，电子部分和运水。40.4e) Complete hot runner system information and drawings.40.4e)完整的热流道系统信息与图纸。40.4f) Complete Bill of Material with vendor and catalog numbers for all purchased components.40.4f)所有采购部件的完整的物料清单和目录编号。40.4g) Diagrams, prints, specs and warranties for all purchased components.40.4g)所有采购部件的图表，印刷件，规格和保证。40.4h) Vendor will submit one paper copy and one CD of the final design to the MTD Tooling Engineer.40.4h)供应商将提交一份复印件和一张最终设计CD给MTD模具工程师。41.0 Data Transfer.41.0数据传送41.1) All product data will be provided by MTD Engineering.41.1)所有产品数据将由MTD工程部提供。41.2) MTDs design system is Unigraphics.41.2)MTD的设计软件是UG软件。41.3) Vendors with Unigraphics will be preferred.41.3)供应商最好是UG软件。41.4) Preferred data transfer methods are:41.4)数据传送最好为下列方法：41.4a) Email.41.4a)E-MAIL41.4b) Vendor FTP site.41.4b)供应商FTP地址41.5) There will be occasion where electronic data transfer is not available or for some reason not an option, in these situations MTD will provide data via a CD or diskette.41.5)对与电子数据不能传送或由于某种原因无法传送的情况，MTD将提供CD或磁盘。41.6) Vendors will be required to have the technology and equipment to successfully receive and transfer CAD data.41.6)要求供应商有成功接收和转化CAD数据的技术和设备。Mold identification and engraving模具标识与刻字50.0 Mold identification and Engraving.50.0模具确认与刻字50.1) External mold identification.50.1)国外模具确认50.1a) External mold identification to be on the stationary half of the mold. Except for 0 corner, mold weight, water and pneumatic circuit I.D.50.1a)国外模具确认50.1b) The following shall be stamped on the mold plate in a minimum of3/16” tall characters.50.1b)下述信息应刻在模具板上，至少高3/16”的字样。50.1b.1) Part Number.50.1b.1)产品编码50.1b.2) Part Description. (from MTD part drawing title block)50.1b.3) Mold Weight.50.1b.2)产品描述（来自MTD产品图纸标题印版）50.1b3）模具重量50.1b.4) IP job number/mold number.50.1b.4)IP工作号/模具号50.1c) All mold inserts will be stamped indicating each part number they are used for. They will also be stamped with mold and job number identification.The MTD Tooling Engineer will provide specific instruction.50.1c)所有模具镶件应刻字说明它们所使用的产品号。也将刻模号和工作号确认。50.2) Plumbing Circuits.50.2) 50.2a) All cooling lines to be identified via stamped characters in number sequence and an “IN” or “OUT”.50.2a)所有冷却线路通过刻序列号识别，“IN”和“OUT”50.2b) Pneumatic circuits, such as Air Poppets, shall be identified as;“ AIR ONLY” and IN and OUT if necessary.50.2b)空气循环，如气阀，应以“AIR ONLY”识别，如有必要，可用“IN”和“OUT”50.2c) Valve gate connection shall be identified as; “VALVE GATE” and“OPEN” or “CLOSED”.50.2c)阀门连接应以“VALVE GATE”和“OPEN”或“CLOSE”识别。50