竹底板执行标准(中、英文).doc

竹木复合集装箱底板标准Q/GL 0001-2006本标准主要起草人：张齐生院士（国家工程院院士、竹木复合集装箱地板的发明人）毕培忠总工Primary draftsman of the standard: Academician Zhang Qisheng (National Engineering Academician, inventer of bamboo & wood composite container flooring)本标准起草组织人：吴立洲Organizer of drafting the standard: Wu Lizhou标准实施时间：2006年1月。Implement time of the standard: Jan. 2006竹木复合集装箱底板Bamboo & wood composite container flooring1 范围 Scope of application本标准规定了竹木复合集装箱底板的定义、技术要求、试验方法、检验规则以及标志、包装、运输和贮运的要求。This standard specifies bamboo & wood composite container floorings definition, technology requirement, test method, check regulation & mark, requirement of package, transport and storage.本标准适用于3.1中所定义的竹木复合集装箱底板。The standard is applicable for the bamboo & wood composite container flooring defined in the section 3.1.2 引用标准 Quoted criterion下列标准所包含的条文，通过在本标准中引用而构成为本标准的条文。本标准出版时，所示版本均为有效。所有标准都会被修订，使用本标准的各方应探讨使用下列标准最新版本的可能性。The following items constitute the standard items by quoted. All notifying version is valid as soon as the standard published. As all criterions may be modified, all parties using these criterions should discuss possibility for using the latest versions of the following criterions. GB/T17657-1999 人造板及饰面人造板理化性能及试验方法Physicochemical performance and test method of artificial board & artificial finishing board. GB/9846.19846.12-1988 普通胶合板GB/9846.19846.12-1988 Common veneer .ISO1496-1 1990 (E) Seriesl freight containers-Specification and testing-part1：General cargo containers fir general purposes.BS EN310：1993 Wood-based panels-Determination of modulus of elasticity in bending and of bending strength.BS6566：Part4：1985 Plywood Part4.Specification for tolerances on the dimensions of plywood panels.BS6566：Part6：1985 Plywood Part6. Specification for timits of defects for the classification of plywood by appearance.BS6566：Part8：1985 Plywood Part8. Specification for bond performance of veneer plywood.B1023：1979 Specification for Synthetic resin adhesives (phenolic and aminoplastic) for plywood.3 定义 Definitions 本标准采用下列定义The standard adopts the following definitions.3.1 竹木复合集装箱底板 Bamboo & Wood Composite container flooring. 一种用作集装箱底板的，由若干层竹材和木单板胶合而成的复合胶合板。A kind of composite veneer is made of several layers of bamboo and wood veneer through agglutination, using as composite container flooring.3.2 竹席 Bamboo woven-mat 由厚度较小的窄长竹条经纵横交错编织而成的席子。It is a woven-mat from thin thickness narrow long bamboo strips by crisscrossed.3.3 竹帘 Bamboo curtain具有一定厚度的窄长竹条通过几条线平行连接织成的紧密的帘子。It is a woven tight curtain from certain thickness narrow bamboo strips by connected several parallel lines. 3.4单板 Veneer（桉树eucalypt、落叶松larch、桦木birch，etc.）3.5防虫剂的胶层处理 Glueline treatment of insecticide.( Chemical Treatment)将AQIS允许使用的防虫剂(Retention of Tailileum-300 或Meganium2000)与胶粘剂按规定比例混合均匀后，通过单板或竹材施胶，组坯热压使防虫剂渗透扩散使胶合板达到预期防虫效果的一种处理程序。A treatment procedure is as following: Mix allowable insecticide in use according to AQIS (Retention of Tailileum-300 or Meganium2000) with glue as regulated proportion uniformly, then through apply glue veneer or bamboo, assembly heat pressing, make the insecticide penetrate and diffuse as to make veneer obtain the expecting insect prevention.4.技术要求 Technology requirement4.1 分等 Classification 根据产品和外观质量，理化性能分为合格品和不合格品。Physicochemical performance is classified as quality part and defective part according to product and appearance quality.4.2 结构和材料(configuration and material) 21层(21tier)结构示图 （sketch map） 图例(cutline) 竹席（Bamboo woven-mat） 4层(tier)1.4mm= 5.6mm 竹帘（Bamboo curtain） 9层(tier)1.8mm=16.2mm 木单板（平行）Veneer（parallel）2层(tier)1.8mm=3.6mm 木单板（垂直）Veneer（upright）6层(tier)1.8mm=10.8mm示图结构板坯厚度36.2mm，其中 竹（bamboo）：60.22% ， 木（wood）39.78%；The veneer thickness in the sketch map is 36.2mm, where bamboo 60.22% ，（wood）39.78%；压缩率(compression ratio)22.65%； 成品：36.236.222.65% = 28 mm。4.2.1 竹席厚度(Bamboo woven-mat thickness)1.2-1.5mm。4.2.2 竹帘厚度(Bamboo curtain thickness) 1.80.2mm。4.2.3 木单板厚度(Veneer thickness )1.80.05mm。4.2.4 竹13层（竹帘9层、竹席4层），芯层木单板8层。4.2.4Bamboo is 13 tier (where 9 tier for bamboo curtain, 4 tier for bamboo-mat), sandwich layer veneer is 8 tier.4.2.5 木单板树种(veneer kind)：桉木eucalypt、落叶松larch、桦木birch，etc.4.3胶粘剂(glue)使用的胶粘剂为类环保型酚醛树脂胶粘剂（PF）,其游离苯酚含量2.5%,游离甲醛含量0.2%。The glue used is classenvironmental phenol formaldehyde resin(PF),wherein free phenol content 2.5%, free formaldehyde content 0.2%.4.4 防虫剂处理Glueline treatment of insecticide.( Chemical Treatment)集装箱底板必须用防虫防腐剂处理，处理后必须满足澳大利亚卫生防疫部门的标准要求(符合澳大利亚AQIS标准要求。残留量应0.35Kg/m3)Composite container flooring must be performed with glueline treatment of insecticide and anticorrosive treatment, and must meet for the standard requirement of Australian epidemic department (According with Australian AQIS standard requirement. Residual quantity should be 0.35Kg/m3.) 采用防虫剂有Retention of Tailileum-300 ，Meganium2000等Insecticide used is Retention of Tailileum-300 ，Meganium2000,etc. .4.5表层履膜纸 Surface shoe film paper采用40-80g/cm2的原纸经酚醛树脂(PF)浸渍(浸胶量80-120 g/cm2),颜色为深棕色。Use 40-80 g/cm2 base paper, immersed with phenol formaldehyde resin(immersion glue quantity 80-120 g/cm2), the colour is is nogger-brown.4.6外观质量要求 Requirement of appearance and quality 竹木复合集装箱底板的竹席外面必须用浸渍纸覆面，其外观质量要求列于表1。The outside bamboo-mat of bamboo& wood composite container must be covered with immersed paper, whose appearance and quality requirement described as table1.表1 竹席面竹木复合集装箱底板外观质量要求Table 1. Appearance and quality requirement of bamboo-mat of bamboo& wood composite container缺陷名称Defection name正 面Front face背 面Back surface干湿花Dry & Wet flower明显Apparent不允许 Disallowable总面积不超过板面的5%Total area not is over 5% of plant area.不明显Obscure总面积不超过板面积的5%Total area is not over 5% of plant area.总面积不超过板面的10%Total area is not over 10% of plant area.污 斑Blotch明显Apparent不允许 Disallowable2050mm2,允许3处/m2不明显Obscure2050mm2,允许3处/m22050mm2, allowable 3 place/ m2总面积不超过板面的3%Total area is not over 3% of plant area.表 面 划 痕Surface scratch明显Apparent不允许 Disallowable长度200mm,允许3处/m2Length 200mm, allowable 3 place/ m2不明显Obscure长度200mm,允许3处/m2Length 200mm, allowable 3 place/ m2长度300mm,允许3处/m2Length 200mm, allowable 3 place/ m2表 面压 痕Surface scratch明显Apparent不允许 Disallowable2050mm2,允许3处/m22050mm2, allowable 3 place/ m2不明显Obscure2050mm2,允许3处/m22050mm2, allowable 3 place/ m22050mm2,允许5处/m22050mm2, allowable 5 place/ m2纸 张错 位Paper misplacement明显Apparent不允许 Disallowable只允许一边,宽度10mmOnly allow one side, with 10mm width.不明显Obscure只允许一边,宽度20mmOnly allow one side, with 20mm width.表面孔隙Surface hole不允许 Disallowable20个/m220 /m2颜色不匹配Unmathched color不允许 Disallowable明显的总面积不超过板面的10%Total apparent area is not over 10% of plant area.光泽不均Non-uniform gloss明显的总面积不超过板面的5%Total apparent area is not over 5% of plant area.明显的总面积不超过板面的10%Total apparent area is not over 10% of plant area.鼓 泡Bubbling不允许 Disallowable20mm2,允许1个/m220mm2, allowable 1/m2鼓 包Bundling不允许 Disallowable20mm2,允许3个/m220mm2, allowable 3/m2纸张撕裂Tearing paper不允许 Disallowable100mm2,允许1处/张100mm2, allowable 3 place/m2局部缺纸Local low paper不允许 Disallowable20mm2,允许1处/m220mm2, allowable 1 place/m2崩 边 Breaking side50mm50mm4.7 规格尺寸和尺寸偏差 Specifications and dimensional discrepancy 集装箱底板的规格尺寸一般按用户提供图纸要求加工,其尺寸偏差见表2。Specifications of composite container are usually be processed according to the drawing customer provided, whose dimensional discrepancy is described as table 2.表2 竹木复合集装箱底板的尺寸及偏差Table 2. Bamboo & wood composite container flooring specifications and dimensional discrepancy名 称Name公称尺寸，mm偏差，mmDiscrepancy厚 度Thickness280.5长 度Length按客户图纸要求Following with the drawing requirement of customer+0, -1宽 度Width按客户图纸要求Following with the drawing requirement of customer +0, -1倒角尺寸Chamfer size按客户图纸要求Following with the drawing requirement of customer +0.3, -0垂直度Verticality两条对角线之差不大于2mmDifference between the two diagonals is not over 2mm.边缘不直度Edge nonstraightness每1m长度内边缘与直尺最大间隙不大于1mmThe most clearance between inner side and straightedge is not larger than 1mm every 1m length.翘曲度Angularity每1m长度内翘曲不大于3mmDistortion is not over 3mm every 1m length.4.8物理力学性能指标 Physical mechanical performance index表3竹木复合集装箱底板理化性能指标Table 3. Bamboo & wood composite container flooring physicochemical performance index项目名称Item name单位Unit指标值Index value含水率containing water of moisture%612密度densityg/cm30.9静曲强度(MOR)Modulus of RuptureMpa平等于外层单板纹理方向Parallel and equal to outside veneer texture direction90垂直于外层单板纹理方向Vertical with outside veneer texture direction35弹性模量(MOE)：Elastic ration:Mpa平等于外层单板纹理方向Parallel and equal to outside veneer texture direction9800垂直于外层单板纹理方向Vertical with outside veneer texture direction3800胶合强度Glue strengthMpa1.855. 检验和检验方法 Check and check method5.1 规格尺寸检验 Dimension check 5.1.1计量器具 Meter regulator5.1.1.1钢卷尺，长度3mm，精度为1.0mm。 Steel measuring taper, with length 3.0m and precision 1.0.5.1.1.2千分尺，量程大于30mm，精度为0.01mm。5.1.1.2 Micron micrometer, with range over 30mm and precision 0.01mm.5.1.1.3游标卡尺，精度为0.02mm。5.1.1.3 Square caliper, with precision 0.02mm.5.1.1.4塞尺，精度为0.01mm。5.1.1.4 Clearance gauge, with precision 0.01mm.5.1.2检验方法和结果显示 Check method and result display5.1.2.1长度， Length 用卷尺在平等于所测两个板边并距板边100mm处测量，精确至1mm，每张板测量长度各2次。Measure with measuring taper at place paralleling and equal to the two testing veneer side and far from it 100mm, with a precision 1mm, measure length twice every veneer. 取上述相同纹理方向上的两个测量值的平均值，分别作为该板的长度和宽度。Take the average value of the above two measured values in the same texture direction as the veneers length and width separately.5.1.2.2宽度 Width 用卷尺在平等于所测两个板边并距板边100mm和长度中心线处测量，精确至1mm，每张板测量宽度各3次。Measure with measuring taper at place paralleling and equal to the two testing veneer side and far from it 100mm and place of the length axis, with a precision 1mm, measure width 3 times every veneer. 取上述相同纹理方向上的3个测量值的平均值，分别作为该板的长度和宽度。Take the average value of the above 3 measured values in the same texture direction as the veneers length and width separately.5.1.2.3厚度Thickness 用千分尺在成品板四边的每边中部，距板边10mm处测量，精确到0.1mm，取四次测量值的算术平均值作为该张板的厚度。Measure with micron micrometer at central place of every side of four product veneer sides, which far from veneer side 10mm, with a precision 0.1mm. Take the arithmetic mean of the above 4 measured values as the veneers thickness.5.1.2.4直角度 Squareness 用卷尺沿板的两个对角线方向测量，精确至1mm，两个对角线方向的测量之差，为板的对角线长度差。Measure with measuring taper along the veneers two diagonal direction, take whose measured value difference as the veneers diagonal length difference, with a precision 1mm.5.1.2.5边缘不直度 Side nonstraightness 用一直尺轻贴胶合板的侧面（边缘），再用塞尺测量直尺与板油布的量大偏差，精确至0.01mm。Use a straightedge gently close to the side face (side) of veneer, then use Clearance gaugeto measure most difference between straightedge and veneer oilcloth, with precision 0.01mm. 5.1.2.6翘曲度 Angularity5.1.2.6.1将胶合板凹面向上，并在无任何外力作用下旋转在水平台面上，分别沿两对角线方向置金属直尺或绷紧线绳于板面。用测量器具测量板面与直尺或线绳间的最大偏差（即对角线最大弦高），精确至1mm。5.1.2.6.1 Take the veneer concave upwards, and at level table-board without any external force, place metal straightedge or tension lines along two diagonal directions on the veneer. Measure the most difference between the measuring veneer and straightedge or lines (that is most chord height of diagonal), with a precision 1mm.5.1.2.6.2再用下式计算出翘曲度：5.1.2.6.2 Then, calculate the angularity with the following formula:对角线最大弦高翘曲度（%） 100% 对角线长度Most diagonal chord heightAngularity（%）= 100% Diagonal length5.1.2.7倒角尺寸用游标卡尺测。5.1.2.7 Measure chamfer size with square caliper.5.1.2.8槽口深度和槽口宽度用深度尺测。5.1.2.8 Measure depth and width of notch with depthometer.5.2外观质量检验条件 Check condition of appearance and quality 以目测和游标卡尺测量，符合表1之规定。Measure with eyes and square caliper, following with regulations in table1.5.3理化性能检验 Physicochemical performance check5.3.1参照GB/T17657-1999中4.9中规定进行试件制作、试件尺寸和数量的规定5.3.1 Refer to procedures for performing sample manufacture, size and quantity regulation in section 4.9 of GB/T17657-1999 .5.3.1.1样本及试样应在生产后存放24h以上的产品中抽取。5.3.1.1 Should take out sample book and sample after more than 24h production and storage.5.3.1.2在样本中随机抽取1块底板作为试样。试件制取位置必须具有代表性、其结果能够反映整张底板的性能，试件尺寸规格及数量符合表4的要求。5.3.1.2 Take out 1 motherboard as sample in the sample book. Sample manufacture location must be representative; the result can reflect the whole veneer performance; and the sample dimensions and quantity meet the requirements in the table 4.表4 理化性能性能尺寸及数量Table 4. Physicochemical performance size and quantity检验项目Check name试件尺寸（mm）Sample size试件数量（块）Sample quantity(blocks)编号Serial number含水率containing water of moisture15015031密度Density15015032纵向静曲强度Longitudinal Modulus of Rupture6105063横向静曲强度Cross Modulus of Rupture6105063纵向弹性模量Longitudinal elastic ration6105063横向弹性模量Cross elastic ration6105063胶合强度Glue strength135254045.3.2含水率的检验按BS6566第5部分之规定进行。含水率试件为3个，若其平均值达到标准规定值判定为合格，否则判定为不合格。5.3.2Containing water of moisture check is performed according to procedure in section 5 of BS6566. Containing water of moisture sample is three, if the average value reach the standard value, then it is eligible, if not, its ineligible.5.3.3密度的检验按中4.2规定进行。密度试件为3个，若其平均值达到标准规定值，判定为合格，否则判定为不合格。5.3.3Density check is performed according to procedure in section 4.2 of GB/T17657-1999. Density sample is three, if the average value reach the standard value, then it is eligible, if not, its ineligible.5.3.4静曲强度和弹性模量的检验按BS EN310规定进行。静曲强度和弹性模量试件数为5个，若5个试件检测结果的算术平均值达到标准规定值，且最小值不小于规定值的95%，判定为合格，否则判定为不合格。生产过程控制中，静曲强度和弹性模量的检验也可以按JIS Z 2113之规定进行（附录D），但其合格判定依据为其算术平均值达到3之规定值，且最小值不小于规定值的90% 。5.3.4Modulus of Rupture and elastic ration check is performed according to procedure in BS EN310. Modulus of Rupture and elastic ration sample is five, if the arithmetic mean of the above 5 measured values reach the standard value, and the minimal value not less than 95% of standard value, then it is eligible, if not, its ineligible. During production control, Modulus of Rupture and elastic ration check is also can performed according to procedure in JIS Z 2113 (Annex D), but the eligible determinant basis is the arithmetic mean reaching the standard value in 3 and the minimal value not less than 90% of standard value.5.3.5胶合强度的检验按BS6566第8部分之规定进行。胶合强度试件不少于层数n的2n-2个，胶合强度检测结果的算术平均值达到标准之规定值，且最小值不小于规定值的70%，判定为合格，否则判定为不合格。5.3.6Glue strength check is performed according to procedure in section 8 of BS6566. Glue strength sample not less than 2n-2 of tier n, and the t arithmetic mean of the measured values reach the standard value, and the minimal value not less than 70% of standard value, then it is eligible, if not, its ineligible. 5.4动载碾压试验(7260kg小车碾压)，不允许开裂分层和断裂。5.4Live load rolling test (7260kg trolley rolling ), and dehiscence lamination and abruption is disallowable. 5.5甲醛释放限量(restrict formaldehyde release)0.5mg/L。按GB/T17657-1999中4.12的规定执行。5.5Perform according to the procedure in 4.12 of GB/T17657-1999.6.检验规则 Check regulations6.1外观质量和规格尺寸抽样检验按GB/T9846.6-1988中执行。6.1 Appearance quality and size sampling check is performed according to GB/T9846.6-1988. 6.2物理力学性能试样抽取按GB/T9846.8-1988执行。第一次抽取的样板中如有指标不合格，允许加倍抽样；对不合格指标复测一次，其复测指标全部合格，则判物理力学性能合格，否则判不合格。6.2Taking out physical mechanical performance sample is performed according to GB/T9846.8-1988. If some index of some sample for the first taking out time ineligible, allow double sampling; repeat measuring the ineligible index and the index is all eligible, then determine the physical mechanical performance is eligible, else, determine it ineligible.6.3经外观质量、规格尺寸和物理力学性能检验全部合格时，判该批产品合格，否则判为不合格。6.3After appearance quality, size and physical mechanical performance check is all eligible, determine this batch product eligible, else, determine it ineligible.6.4用户有权依据本标准检验产品质量，当供需双方对产品质量发生争议时，由双方协商解决，或由法定检验机构进行仲裁检验。6.4Users has right to check the products quality according to this standard, when two parties of supplier and customer has disputes, solve it by two parties negotiation or by legal check organization performing arbitration check. 7. 标志、标签、包装、运输、贮存 Mark, sign, package, transport and storage7.1标志 Mark 在每张胶合板的侧面或端面，应用不褪色的油墨加盖表明该胶合板的产品标准代号、规格、检验员代号、生产日期等标记。On side face or end face of every veneer, should cover with permanent ink to indicate its product code, size, checker code, product date, etc. . 7.2标签 Sign 每包胶合板上须挂有标签，标签应注明：生产厂名、产品名称、产品标准、商标、规格、树种、张数批号等。On every package of veneer, should hang with sign to