ATi-STELLRAM 材质解析.ppt

SteadyOM材質編碼原則 底材分類鍍層分類10 Co6 10 ALDURA阿嘟納20 Co8 5 25 NaNo奈米鈦30 Co10 30 HELICA黑力卡40 Co12 40 ALCRONA阿摳吶 標準硬質合金 1 含TaCTiC碳化鉭碳化鈦2 只含有Co鈷 10 ALDURA阿嘟納 TiAlN AlCrN basedHigh performancecoatingdevisedexplicitlyforsolidcarbidetoolsusedinroughingandfinishingofhardenedsteelsanddifficult to machinematerials Majorcompetitiveadvantagesintoolanddie makingcanbeattainedbycuttingsteelswithhardnesses 60HRC 25 NaNo奈米鈦 TiAlNTheoptimisedrelationshipofhardnessandresidualcompressivestressoftheBALINIT FUTURANANOtitaniumaluminiumnitridecoatingincreasesthestabilityofthecuttingedgesofmachiningtools Itsoutstandingthermalandchemicalresistancepermitdrycuttingandimprovementsinperformanceofhighlystressedcomponents Thehighhardnessofthecoatinggivesoutstandingprotectionagainstabrasivewearanderosion BALINIT FUTURANANOisfoodstuff neutral 30 HELICA黑力卡 AlCrN basedBALINIT HELICA anAlCrN basedcoating hasmadeitpossibletosystematicallyoptimiseanddecisivelyimprovethekeycoatingpropertiesfordrillingapplications Greaterabrasionresistance extrashearstrength loweradhesiontendency maximumtoughnessandaverysmoothsurfaceachieveaquantumleapindrillingperformance 40 ALCRONA阿摳吶 AlCrNBALINIT ALCRONAisahigh performanceAlCrNcoating Itisoutstandingforlevelsofoxidationresistanceandhothardnessthathaveneverbeforebeenachieved Thesepropertiesgiveitexemplarywearresistanceunderbothconventionalconditionsandseveremechanicalstresses Thecapabilitiesofmodernmachinetoolscanbestillbetterexploited OM4025 OM4025StellramCoatingtypeSubstrateCoating PVD IdentificationIdentification底材識別碼鍍層定義碼SP6564 PVDTiAlNwithalubricantlayer Forusein Unalloyedsteel 300 400seriesstainlesssteels cobalt nickel ironortitaniumbasedalloys ineitherhigherspeedordrymachiningapplications GH1andGH2 UncoatedmicrograinAluminum bronzes kevlar etcSomecastironapplicationsHighspeedmachiningSharpedgeCanPVDcoatifrequiredWithorwithoutcoolantGH1 6 cobalt HRA92 5GH2 9 5 cobalt HRA92 SubstrateH21MicrograinTiAlNcoated Withamicrograinsubstrate SP3036andSP3064GradesareabletoworkwithorwithoutcoolantWearresistantForstableconditionsHigherspeed maximumchipsection GradesSP3036 SP3064 SC3025 TiN TiCN AluminacoatingCVD鑄鐵類加工專用材質Goodabrasionresistance含鈷量Co6 HRA92 SubstrateGH2MicrograinTiAlNcoated Withamicrograinsubstrate SP4036andSP4064GradesareabletoworkwithorwithoutcoolantHighlywearresistantStableconditionsathigherspeedsLighterfeeds GradesSP4036 SP4064 SP6564 SP6564StellramCoatingtypeSubstrateCoating PVD IdentificationIdentificationSP6564 PVDTiAlNwithalubricantlayer Forusein Unalloyedsteel 300 400seriesstainlesssteels cobalt nickel ironortitaniumbasedalloys ineitherhigherspeedordrymachiningapplications SP6564 NewPVDmillinggrade 11 Cobalt HRA89 5 TiAlNandlubricitylayerPVDcoatingLowerfrictioncoefficientandlowercuttingenergyduringfinishingProvidesreliableprotectionagainstwearUnalloyedsteel alloyedsteel stainlesssteel SomeTitanium s higherspeedordryapplicationsInitialedgewearisless chipflowisoptimizedandheatisremovedwiththechipSharpercuttingedgereducesbuilt up edgedamageandgivestheworkpieceanexcellentsurfacefinish X400 SP4759 NewpatentedPVDCoatedgradeThegradeX400mixescarbidetoughnesswithhardsurface Foruseindifficultconditionsonhardmachiningwithlowcuttingspeeds ContainsRuthenium 釹 Cobalt12 0 HRA91 4 X500 TiN TiC TiNbyCVDContainsRuthenium 9 5 Cobalt HRA89 5 ImprovededgetoughnessHightemperaturealloysandverydifficultcuttingconditionsinsteelsandstainlesssteelsinlowcuttingspeeds P M FeaturesauniquesubstrateandcoatingcombinationthatdramaticallyincreaseTRSbyupto25 withimprovedthermalstability MP91M TiN MTTiCN Al203byCVDExcellentwearandabrasionresistanceUnalloyedsteel alloyedsteel castironMP91Misrecommendedeverytimewearcharacteristicsaremoreimportantthant