美标AWSD1.1焊接工艺评定中英文.doc

WELDING PROCEDURE SPECIFICATION（WPS）YES PREQUALIFIED: QUALIFIED BY TESTING: Or PROCEDURE QUALIFICATION (or PQR) YES CODE: AWS D 1.1CompanyName:Tangshan Yonghe Metallurgical Equipment Manufacturing Co., LTD公司名称：唐山市永和冶金设备制造有限公司WPS No.: YH201506-2Rev.: 0 PQR No.: YH-PQR-201506-2 Rev.: 0 Prepared By编制人: Date日期: Approval by批准人 : Date日期: Witness by:见证人 : Date日期:Welding process焊接方法: GMAW Type自动化等级: Manual Semi-AutoMachineAuto 接头设计 JOINT DESIGN USED接头类型 Type: Butt Joint 对接 单面焊 Single 双面焊 Double weld 衬垫 Backing: YES NO衬垫材料 Backing Material: N/A 根部间隙 Root Opening: 04 钝边尺寸 Root Face Dimension: 02 坡口角度 Groove Angle: 60 半径: N/A 背部清根 Back Gouging: YES NO 方法Method: Grind/Back Gouging 位置POSITION坡口位置Position of Groove: 1G 角焊缝Fillet: 平缝 立焊方向Vertical Progression: 上行UP 下行 DOWN电特性ELECTRICAL CHARACTERISTICS过渡形式Passage type(GMAW): Short-CircuitingSprayGlobular电流Current:AC PulsedDCEPDCEN Other: N/A 钨极Tungsten Electrode(GTAW): 尺寸Size: N/A 类型 Type: N/A BASE METALS母材材料规格Material Spec.: Q235类型或级别Type or Grade: B 厚度Thickness: 14mm 坡口Groove: V 角焊缝Fillet: N/A 直径Diameter(Pipe): N/A 技术TECHNIQUE直线或横线摆动焊道Stringer or Weave Bead: Stringer or Weave Bead3d( Welding core diameter) 多道或单道Multi-pass or Single Pass: Multi-pass 焊丝数Number of Electrodes: N/A 焊丝间隔Electrode Spacing:纵向Longitudinal: N/A 横向Lateral: N/A 角度Angle: N/A 填充金属FILLER METALSAWS Spec规定.: AWS A5.18 AWS Classification类别: ER70S-6 Diameter直径: 1.2 最大热输入Maximum Heat Input: 20.16 KJ/cm导电嘴到工件距离Contact Tube To Work Distance: N/A 捶击Peening: N/A 道间清理Inter-pass Cleaning: Brush 保护SHIELDING 焊剂Flux: N/A 气体Gas: CO2 成分Composition: 99.5% 流率Flow Rate: 1020L/min 气嘴尺寸Gas Cup Size: 1.2 焊后热处理POSTWELD HEAT TREATMENT温度Temp.: N/A 时间Time: N/A Electrode-Flux(CLASS):焊丝焊剂等级 N/A 预热PREHEAT: N/A焊道或焊层Pass or weld Layers方法Process填充金属Filler Metals电流Current伏特Volts(V)焊接速度Travel Speed(cm/min)接头详图Joints Details等级Class直径Diam.(mm)类型或极性Type & Polarity安培Amps.(A)1/1GMAWER70S-61.2DCEN12014020241017Groove welds see attached figure 11/2GMAWER70S-61.2DCEN120140202410171/3GMAWER70S-61.2DCEN120140202410171/4GMAWER70S-61.2DCEN120140202410171/N n/NAttached figure 1 Joint Design Welding SequencesWELDING PROCEDURE SPECIFICATION（WPS）YES PREQUALIFIED: QUALIFIED BY TESTING: Or PROCEDURE QUALIFICATION (or PQR) YES CODE: AWS D 1.1CompanyName:Tangshan Yonghe Metallurgical Equipment Manufacturing Co.LTD 公司名称：唐山市永和冶金设备制造有限公司WPS No.: YH201506-2Rev.: 0 Page 1 of 2PQR No.: YH-PQR-201506-2 Rev.: 0 Welding process焊接方法: GMAW Type自动化等级: Manual Semi-AutoMachineAuto 接头设计 JOINT DESIGN USED接头类型 Type: Butt Joint对接 单面焊 Single 双面焊 Double weld 衬垫 Backing: YES NO衬垫材料 Backing Material: N/A 根部间隙 Root Opening: 04 钝边尺寸 Root Face Dimension: 02 坡口角度 Groove Angle: 60 半径: N/A 背部清根 Back Gouging: YES NO方法Method: Grind/Back Gouging 位置POSITION坡口位置Position of Groove: 1G 角焊缝Fillet: 平缝 立焊方向Vertical Progression: 上行UP 下行 DOWN电特性ELECTRICAL CHARACTERISTICS过渡形式Passage type(GMAW): Short-CircuitingSprayGlobular电流Current:AC PulsedDCEPDCEN Other: N/A 钨极Tungsten Electrode(GTAW): 尺寸Size: N/A 类型 Type: N/A BASE METALS母材材料规格Material Spec.: Q235 类型或级别Type or Grade: B 厚度Thickness: 14mm 坡口Groove: V 角焊缝Fillet: N/A 直径Diameter(Pipe): N/A 技术TECHNIQUE直线或横线摆动焊道Stringer or Weave Bead: Stringer or Weave Bead3d( Welding core diameter) 多道或单道Multi-pass or Single Pass: Multi-pass 焊丝数Number of Electrodes: N/A 焊丝间隔Electrode Spacing:纵向Longitudinal: N/A 横向Lateral: N/A 角度Angle: N/A 填充金属FILLER METALSAWS Spec规定.: AWS A5.18 AWS Classification类别: ER70S-6 Diameter直径: 1.2 最大热输入Maximum Heat Input: 16.35KJ/cm导电嘴到工件距离Contact Tube To Work Distance: N/A 捶击Peening: N/A 道间清理Inter-pass Cleaning: Brush 保护SHIELDING 焊剂Flux: N/A 气体Gas: CO2 成分Composition: 99.5% 流率Flow Rate: 12L/min 气嘴尺寸Gas Cup Size: 1.2 焊后热处理POSTWELD HEAT TREATMENT温度Temp.: N/A 时间Time: N/A Electrode-Flux(CLASS):焊丝焊剂等级 N/A 预热PREHEATThickness: N/A ， 预热温度最低Preheat Temp., Min: N/A 道间温度最低 Inter-pass Temp., Min: N/A Max: N/A焊道或焊层Pass or weld Layers方法Process填充金属Filler Metals电流Current伏特Volts(V)焊接速度Travel Speed(cm/min)接头详图Joints Details等级Class直径Diam.(mm)类型或极性Type & Polarity安培Amps.(A)1/1GMAWER70S-61.2DCEN120140202213.91/2GMAWER70S-61.2DCEN120130202112.751/3GMAWER70S-61.2DCEN130140202211.31/4GMAWER70S-61.2DCEN130140202211.3PQR No.: YH-PQR-201506-2 Rev.: 0 page 2 of 2Test ResultsTensile TestSpecimen No.Specimen Size（mm）Area （mm2）Breaking Load（KN）Tensile Strength（Mpa）Type of Failure and LocationResult YH201501SB-012013.78275.6117130425Base metalACCYH201501SB-022013.78275.6117130425Base metalACCGuided Bend TestsSpecimen No.Sample TypeBend Dia（mm）Bend AngleResultYH201501SB-03Side 40180ACCYH201501SB-04Side40180ACCYH201501SB-05Side40180ACCYH201501SB-06Side40180ACCVISUAL INSPECTION Radiographic-ultrasonic examinationAppearance ACC RT report NO.: 31B15RT14-3-11 result: ACC Undercut None UT report NO.: N/A result: N/A Piping porosity None （FILLET WELD TEST RESULTS）Convexity 2mm Minimum size multiple pass Maxmum size single passTest date 2015.08.04 Macroetch MacroetchWitnessed by 1. N/A 2. N/A Other： 3. N/A 4. N/A 5. N/A 6. N/A All-weld metal tension test Tensile strength： N/A Yield point/strength： N/A Elongation in 2 in，%： N/A Laboratory Test NO.Welders Name： Wang jianming Stamp NO.： Tests conducted by： Laboratory Test NO.： 2015GT-W0502 We，the undersigned，certify that the statement in this record are correct and that the test welds were prepared，welded，and tested in accordance with the requirements of section 4 of ANSI/SWSD1.1/D1.1M Structural Welding Code-Steel.Board use onlySignature Date Verified stampRecord byQuality inspectorWelding EngineerApproved byWitness engineer Tangshan Yonghe Metallurgical Equipment Manufacturing Co., LTD Procedure Qualification Welding RecordPQR NO.YHPQR201506-2Page1/1Date2014.08.01Coupon No.：YH201501SBSite Welding Training centerWelding process：GMAWPosition of groove ：1GWelders Name：Wang jianmingWPS NO.：YH201506-02Stamp No.：ITP NO.：Base metalSteel Spec.SizeHeat No.Material certificateOther Q235-B 14157-067452015050020801N/AFiller metalAWS NO.Size (mm)Lot No.Material certificateDr