进货检验和实验程序QP-1001F.doc

COMPUTIME LTD.金宝通有限公司QP No.程序编号QP-1001Dept 部门IQARevision 版本FEffective Date 生效日期Page 页次Page 12 of 12Doc Name文件名称Incoming Inspection and Test Procedure进货检验和实验程序Prepared by 制订人: Prepared by制订人Signature签署Prepared Date制订日期Reviewed by 审核人:Dept. 部门Title 职称Reviewed by 审核人Signature签署Reviewed Date审核日期Approved by 批准人:Dept. 部门Title 职称Approved by 批准人Signature签署Approved Date批准日期Change History修订履历Rev版本Description of Change修订描述Prepared by制订人Prepared Date制订日期AInitial release 新制定Wang HYFeb 24， 00BUpdate form修订表格Wang HYJun 10， 01CLabel and form change更换标签与表格Wang HYAug 26， 02DLabel and form change更换标签与表格Wang HYJan 20， 03EAdd ISO 14001 requests增加环保要求Wang HYAug 21， 03FUpdate the doc format 更改文件格式FORM NO：F-CDP-1006C COPYRIGHTThis document is copyrighted. Reproduction, copying, or redistribution of any materials or elements of this document is strictly prohibited without written permission or license of Computime Ltd. 版权为金宝通有限公司所有,未经允许,不得翻印或再分发.1.0 Purpose 目的This procedure describes the general inspection process for incoming materials to ensure incoming material meets the requirement.此文件确立本公司控制来料品质的程序以确保来料质量符合本公司内使用要求。2.0 Scope 范围This procedure applies to all purchased material/product or processed materials.此文件适用于所有采购之来料产品/物料或经过加工之物料。3.0 Responsibility 责任3.1 IQA3.1.1 Develop incoming inspection procedure.制定进货检验程序3.1.2 Develop relevant IQA instruction.制定有关之IQA指引3.1.3 Report to relevant dept of the supplied product quality by quality inspection report.将供应商之产品品质透过品检报告向相关部门汇报。3.1.4 Initiate and follow up VCAR to the nonconformity supplier.按需要向品质不良之供应商发出VCAR并跟进VCAR是否按时及有效。 3.1.5 Inspection according to relevant instruction.根据相关之指引进行来料检验。3.1.6 Review COC of the supplier if necessary (The materials neednt to be inspected by IQA).如有需要核对供应商之COC(不需IQA检验之物料)3.1.7 Review material that exceed shelf life in warehouse periodically.对货仓贮存超过物料存放期之物料进行周期性复核。3.1.8 Call MPQR to handle non-conforming material when necessary如有需要,召开MPQR处理来料。3.1.9 The raw material which used for the Sony product shall be inspected according to the related information and date. If any one of the below inspection items is not accordance, then the raw material shall be rejected and the related information shall be informed the manage representative.对Sony产品所用的原材料要根据相关资料和数据检查以下项目,如有任何一种存在则做退货处理,应及时通知管理者代表.3.1.9.1 Cadmium and compound镉及其化合物3.1.9.2 PBB and PBDEPBB类或PBDE类3.1.9.3 PCBPCB(多氯联苯)类3.1.9.4 Naphthalene萘类3.1.9.5 Stannum有机锡类化合物3.1.9.6 Asbestos石棉类化合物3.1.9.7 Nitrification含氮化合物3.2 Warehouse/Receiving dept货仓/收货部3.2.1 Check product number, quantity and packing status.核对产品之号码, 数量及包装状况是否正确。3.2.2 Identify and separate the nonconformity material.将不合格品标明及分隔存放。3.2.3 Material passed IQA shall be put into warehouse.将IQA检验合格之物料入仓。3.3 PUR3.3.1 Coordinate IQA to follow the released VCAR.协助IQA跟进已发出之VCAR。3.3.2 Supervise suppliers service and delivery.监察供应商之服务及交期。3.3.3 Require supplier to provide COC.(The materials neednt to be inspected by IQA)要求供应商提供COC(不需IQA之物料)4.0 Definition 定义4.1 VCAR-Vendor Corrective Action Request供应商纠正行动要求。 4.2 COC-Certificate of Conformance, 品质保证书 ,不需 IQA 检验物料, 因物料之特性及检验难度或供应商之可靠性而免除IQA检验, 但一般须由供应商之COC支持。4.3 IQA-Incoming Quality Assurance 来料检验4.4 AVL-Approval Vendor List 认可供应商名单4.5 ASVL-Approval Service Vendor List 服务商核准表5.0 Reference 参考文件5.1 MIL-STD-105E5.2 AVL/ASVL5.3 Related working instruction5.4 Associated sampling plan (C=0)6.0 Procedure 程序6.1 Warehouse/ Receiving dept货仓/收货部6.1.1 Check part number, quantity of incoming material.核对来料之号码, 数量是否正确。6.1.2 Inspect the packaging status.检视来料之包装状况是否正常。6.1.3 Hold the material and inform QA and PUR dept to settle when nonconformity.如有问题须暂时冻结来料并知会QA部及采购部处理。6.1.4 Inform IQA to inspect material.如一切正常, 发出通知知会IQA进行来料检验6.1.5 IQA passed material should be put into warehouse.将IQA检验合格之物料入仓6.1.6 IQA rejected material should be separated and identified clearly.将IQA检定不合格之物料标明及尽量分隔存放.6.2 IQA inspection IQA检验活动6.2.1 After R&D built sample, R&D shall sign off and pass to IQA together with approval record, part specification for future accordingly.R&D部于样件制作之后，需由项目工程师签批零件样板，连同样板批准记录、零件规格一并交IQA，作为IQA以后对该零件的检验依据。6.2.2 Performing sampling inspection according to IQA instruction. Specify “zero accept “ for automotive product.根据相关之IQA指引将来料抽样进行检验, 汽车产品相关指引中必须指明 “零接收”。 6.2.3 PUR ensure suppler or service supplier included in AVL/ASVL, if necessary.如有需要，采购部确保有关供应商或服务商表列于AVL/ASVL。6.2.4 IQA passed material should be identified and put into the warehouse.如检验合格, IQA应将来料标记合格及通知仓库员把来料入仓。6.2.5 IQA hold the nonconformity material, identify and separate the material clearly.如检验评定为不合格, IQA应将来料冻结, 标记不合格并分隔存放。 6.2.6 QA dept release MRB to handling nonconformity materials when necessary and decide to initiate and follow up car to relevant suppler or not.如有需要, QA部应对不合格来料发出MPQR去决定处理方法。QA部按情况决定是否对有关品质不良之供应商发出相应之VCAR并跟进VCAR是否按时回应及有效。 6.3 COC inspection物料COC检验6.3.1 IQA shall check if incoming material is in AVL/ASVL.IQA须核对来料是否表列于AVL/ASVL。6.3.2 IQA shall check incoming materials conform to COC of instruction.IQA须核对来料是否有符合指引之COC。6.3.3 IQA passed materials should be identified and put into warehouse.如确认合格, IQA应将来料标记合格及入仓。6.3.4 IQA hold the nonconformity material, identify and separate the material clearly.如确认为不合格, IQA应将来料冻结, 标记不合格并分隔存放。6.3.5 QA dept release MPQR to handling nonconformity materials when necessary。如有需要,QA部应发出MPQR去决定不合格品之处理方法。6.3.6 QA dept decides to initiate and follow up car to relevant suppler or not.QA部按情况决定是否对有关货质不良之供应商发出相应之VCAR并跟进VCAR是否按时回应及有效。 6.4 IQA initiate corresponding VCAR and follow up the effectiveness of VCAR.IQA须按需要发出相应之VCAR并汇同相关部门跟进VCAR是否按时及有效。 6.5 IQA shall report to PUR dept by inspection report, VCAR record or IQA record.IQA须透过现有之检验报告, VCAR记录或IQA记录向采购部作出汇报。6.6 Re-inspection periodically周期性复核6.6.1 Warehouse submit materials exceed storage time to IQA for re-inspection.由货仓将贮存超过物料存放期之物料提供给IQA，由IQA作周期性复核。 6.6.2 IQA shall inspect if the material is damaged during storage in stock taking at the end of the year.IQA须于每年之年底盘点时检视经过长时间贮存之物料是否破损或变坏。 6.6.3 IQA passed material in periodically recheck should be identified.如周期性复核合格， IQA须于已复核合格物料上标记复核状态。6.6.4 If periodically recheck nonconformity, IQA shall call MPQR for handling.如周期性复核不合格, IQA须召集MPQR去作处理之决定。 7.0 Forms 表格F-ENG-1001 Sample approval record 样品批准记录F-QUA-1033 Incoming Material History Card 来料记录卡F-QUA-8024 Nonconforming Incoming Material Review Board 不合格物料评审委员会F-QUA-8041 Multi