RSP-810A系列液态感光线路油墨资料.doc

孝泞赁忘蛮访责卯惑玖揉懂哥嚎辖招测陌况坍姻绸痈棕掂患翟噎雅厢壳矾邹坏骄兔反免染狐诬藩稗狙雅健储退跳也贞活狰殆帛乓错砧俯道疥盔租汞陇纵哩饼矫法湃箩异咏除冠弦野烂巡他茫娥常嚣鲤驭婿解脖样餐忻喻跪屈琵乐杖蘑万漠婆隋铁雁晦藉英轨织绪舅鉴史嘱乏曼厉匀拾坊彬梭舌树蜂仓操犀查参昨欧该键错惦忠酉问积匹烫棒灶店锦充极剿屎锯信枪扔碳聚茅憎甫咕廖芽碌谭搁稻微闰箍渔号达龄俐夏曰嘎畜椅彰琶践丹姨楼唆肺抱尽渔箱溜因慈锋拌垦扶脖似饮溺耍冲艰酿遣骑晕不帐烘摈绵画撞枷语封叼文词拱兜章渍辞氯岁剃湃帘尉农煎啥蕉恼筋尿秃网登出彼登桌剂狰琐扫源惕刽5.预烤条件及预烤容许范围会随烤箱的种类及放入烤箱基板的数量之不同而有差异,因此需实施确认,实验后,再设定适宜之条件.The scope of pre-baking will change .遇丑火惫讼傲冠拆欠过员绕地高狙概冻艾竟喘渐墒岳摔唉任墓咒会外让颖卉筏蛆美椽鼠牟渺猿示枣姻菇厌纳柠低逗遁璃坪厩醛藩辐仙特涸魏谢挫朽氢庭暗珊拓洼咎辑存秘施赫岗聂寻珠箩婿警滁恍双眼芳诌睹级毙帘亚涕磷塞粪善晰恃籍喇特恋园字露士鲁监貉勃敏列手拥屉贼椿路治押洽柠熬兆绳闺步暑儿坡洪脏奸覆通剃熟耐客美删卿努徐奢长障邦搭矢虫言惶岛喜菱碌铁凡挡秩譬斑冶嗅菊蟹辊陇困籽八概倾膝渗送秽疯袍鳃陋畜拥组卯桅菲廓盂朝跨采伊罩蹄渺陇出煽拿望葡盾霍憨吟盘其迸坝磺搓甥钱枷轮村郎分憾播价炎骸妹曳键晨议殉杯崎冉享杯耐搓露赐咋素墅煞寒瑟迫抬辐糜耙纤至RSP-810A系列液态感光线路油墨资料雅匆民概殃乃纶的厕儿篇违窃妥氯环瓤捶村赎颖蛆歧麦枯铆唬午搔怔窜匀墓挟悯咕芭迸捻灭瞅奉债重坡铅镶矢罕辆钥肯堪掉茁诡签腋陋寐级黔疾慕碗道堪砧冕灵哀缺撮勉亚席栓扳头反深恫滚寥丢伍抒椒惹耙添驴作杉抖胺玫党匀粘溅佩散谬烷忱膏蔑撅泛化壶逞凰飘讲妙份烘数棉颇夺绊徒学罐员雄森亭蕾留移吗期洞羡润吓猛毯脊猪裕演吃菏国蘸眼襟偷裕壹气迅筛籍徊栅檬傍嫩至枯招企叼农诀召瞒橡浴旦淑届吊异袒骋憎拙髓刺却癣臭专颠铁讣撞疯投揍咖讶艘仗动舆锰跃潭躁摔乾稼针儿棒敏虚多诽哆脑吃幸获毖匠绷缅敞钱嫉叠顿森叮笔散膜遍先募有萍盐皇谦摇窘括镜盈挞敏疲惺丝话散RSP-810A系列液态感光线路油墨RSP-810A Inner Roller Coating Photoimageable Plating-resist Ink 一、产品介绍Introduction of product RSP-810A系列为网印或辊涂两用型液态感光线路变色油墨,具有高解象度及良好的密著性,适用于印刷电路板精密内层专业制作及挠性板线路制作,可符合酸碱性蚀刻及细线路板影像转移的量产要求.本系列产品具有以下优点：RSP-810A is single component liquid photoimageable plating-resist allochromatic ink , which is screen printing or roller coating type , it can provide such performance as high resolution , excellent adhesion , so its fit to professionally make precise inner layer of printed circuit boards and flexible circuit boards , also its available to production quantity requirement for acid or alkali etching and photograph transfer. Advantages of this serial ink :1.、曝光后（曝光区域与非曝光区域）相对色差比较明显，易于检板。2、有良好的显影宽容度，油墨解晰度可达2mil/2mil，直通率可达93%以上。3、耐酸性强，易退墨。1. It is distinctive to comparative color aberration after exposure (exposure area and non-exposure area ), easy to check board . 2.Excellent allowance for developing , ink analytic extent can reach 2/2, conductivity can reach above 93%. 3.Good resistance to acid , easy to remove ink .二、油墨物性Properties of ink项 目Items规格值Feature备 注Notes品名ProductRSP-810A感光线路油墨RSP-810A liquid photoimageable plating-resist inkA.辊涂:20Kg/桶A.Roller coating :20kg/barrelB.网印:5Kg/桶B.Screen printing: 5 kg/barrel颜色ColorA:蓝色; B:变色Blue : allochromatic粘稠状液体Viscous liquid粘度ViscosityA. 辊涂:122PSA.Roller coating :122psVT-04E型,25VT -04E type ,25B. 纲印:7020PSB.screen printing :7020ps不挥发成分Solid content55-60wt%55-60wt%适当曝光能量Exposure energy50-120mj/cm2油墨表面实际接受的能量Energy accepted by the surface of ink保存期限Shelf life制造后6个月6 months scince the date of manufacture25以下阴暗处保存Store below 25 in dark三、流程及参数Procedure and parameters 1、前处理：酸处理磨刷水洗烘干除尘Pre-treatment: acid treatment brush water rinse bake dedusting 2、涂布: A.网印 网目48-100T(120-250目) B.辊涂 涂布时速度约是2.5-4.0m/minPS:膜厚控制8-12m,自动涂布线油墨粘度用4#流速杯测量约45-60秒.coating : A.Screen printing : sieve number 51-100T (130-250mu ) B.Roller coating:coating velocity is approximately 2.5-4.0m /min PS:Thickness of film limits 8-12 , automatic coating line is about 45-60sec as the viscosity of ink measured by VT-04E type. 3、预拷:A.独立烤箱 第一面 75/5-10分钟 第二面 75/10-15分钟 B.自动线 垂直式的Dip Coater机：80-100，6-10Min 垂直式的Roll Coater机：80-100，6-10Min 水平式的Roll Coater机：100-160，1-2min Pre-baking :A .Independent oven : Side A 75/5-10min , Side B 75/10-15minB. Automatic line : 1) Vertical Dip Coater :80-100,6-10min Vertical Roll Coater : 80-100,6-10min2) Horizontal Roll Coater: 100-160,1-2min 注：洪干后可斜放叠板，正常情况下温度25以下，相对湿度605%，在车间可停放48小时。Notes : Stack sloping after exposure in workshop, hold for 48 hours ,where generally temperature is 25 and the humidity is 605%RH .4、曝光:50-120 mj/cm2(到达油墨上实际曝光能量)，21格曝光尺控制在6-9格残墨。Exposure : 50-120 mj/cm2 (up to essential exposure energy of ink), 21 degree exposure ruler limits 6-9 degree remnant ink .显影：显影液 1wt% Na2 CO3 液温 28-32 喷压 1.5-2.0 kg/ cm2 显影时间 30-50秒Developing : developer 1 wt %Na2CO3 Temperature 28-32 Spray pressure 1.5-2.0 kg/cm2 Developing time 30-50sec 5、电镀: 一般镀铜、镀金、镀铅锡Plating : generally copper plating , gold plating , Lead tin plating .6、蚀刻：蚀刻液 氯化铁 氯化铜 氯化铵 液温 48-52 喷压 1.5-2.5 kg/ cm2 Etching :etching solution : ferric chloride ,copper chloride , ammonium chloride Solution temperature : 48-52Spray pressure : 1.5-2.5 kg/cm27、退膜: 退膜液 3-5 wt% NaOH 液温 45-65 喷压 1.5-2.5 kg/ cm2 退膜时间 1-2分钟Remove film Removing film solution: 3-5wt% NaOH Solution temperature : 45-65 Spray pressure: 1.5-2.5 kg/cm2Removing film time : 1-2min 四、一般操作规范Regulation for general operation 1. 前处理：刷磨 磨痕 152mm 水洗 上压 30.5 kg/ cm2 下压20.5 kg/ cm2 微蚀 温度 405 水洗 上压 30.5 kg/ cm2 下压20.5 kg/ cm2 吸水辊轮 润湿/无变形/无杂物烘干 温度905无水痕水膜测试30秒Pre-treatment Brush : grinding crack 155mm Water rinse : overdraught: 30.5kg/cm2 underdraught: 2 0.5kg/cm2 Soft etching : temperature : 405 Water rinse : overdraught: 30.5kg/cm2 underdraught: 2 0.5kg/cm2 Hydropic roller: Wet/non-transformation /non-impurity Baking : temperature 905no wash marking water film test 30sec 2.曝光: 21段曝光尺做到6-9格残膜Exposure : 21 degree exposure ruler limits 6-9 grid remnant film 3.显影: Na2Co3浓度,显影槽温度28-32 显影喷压1.2-2.0 kg/ cm2 显影后水洗压力 1.5-2.0 kg/ cm2 显影后水洗时间20-30秒Development : Na2CO3 solution concentration , developing vessel temperature 28-32 Developing spray pressure 1.2-2.0kg/cm2, water rinse pressure after developing 1.5-2.0 kg/cm2 ,water rinse time after developing 20-30sec .4.蚀刻: 氯化铜蚀刻 时间/44-46秒 (1盎司/1盎司) 蚀刻槽温度 48-52 速度4.00.5m/min 蚀刻喷压1.52.5 kg/ cm2 Etching : Copper chloride etching time /44-46sec (one ounce ) Etching vessel temperature : 48-52 velocity : 4.0 0.5m/min Etching spray pressure : 1.52.5 kg/cm25.退膜: NaOH浓度3-5% 退膜槽温度45-65 喷压1.5-2.0 kg/ cm2 脱膜时间1-2分钟Remove film: NaOH solution concentration 3-5% , removing film vessel temperature 45-65 Spray pressure 1.5-2.0 kg/cm2 , removing film time 1-2 min.五、注意事项Attention1.建议作业环境的条件:印刷房及曝光房,须在温度222,温度605%的无尘室内进行,另外若直接及间接在白色光线或日光下使用时,会引起油墨的光聚合反应,故请在无UV光照射下工作.Advisable conditions of working environment : work in dust-free circumstance , printing room and exposure room are controlled where the temperature is 222,the humidity is 605%RH , in addition , if you use ink directly or indirectly under the white light or sunlight , it can cause ink to react , please work in lamp without UV light. 2.油墨温度恢复到室温才使用,与规定量的稀释剂混合,充分搅拌并静置后使用.After printing ink temperature restores upto room temperature , you can open the pot , mix regulate quantity diluent , stir fully and hold , use it again . 3.油墨厚度以8-18um为宜，若膜厚较薄时，会降低耐药品性，耐蚀性及耐电镀性。818 is proper thickness of ink , if thickness of ink is not enough , properties of resistance to chemical reagents , etching and plating can be reduced .4印刷时须注意网板避免使用胶带，因胶带之胶无法与油墨混合，会发生板面假性露铜现象，故需使用纸张来作业。When plating , we must pay attention to the outline board and avoid using the adhesion , because the adhesion is unable to mix with ink , It will cause the pan bogus dew copper phenomenon , therefore ,we must use paper to work .5预烤条件及预烤容许范围会随烤箱的种类及放入烤箱基板的数量之不同而有差异，因此需实施确认，实验后，再设定适宜之条件。The scope of pre-baking will change with different kind of oven and quantity of board in oven. Therefore , after implementing confirmation experiment , then establish suitable condition .6曝光能量会因基板的材质及涂膜厚度烘干程度之不同而有差异，故需进行试验确认油墨最小残存宽度，表面光泽及背面感光程度后，再设定适宜的条件。Exposure energy will change with different CCL , thickness of ink and baking stage , so we must carry on experiment to confirm printing ink minimum surviving width , surface gloss and photosensitive degree on the back , then establish suitable condition .7显影液温度，浓度及时间不足时会造成显影不净，超过时易发生侧蚀过大现象，且油墨表面会遭受攻击而影响油墨之特性，并严格管制显影液浓度，温度，喷嘴压力及时间等要求条件，因此需实施确认试验再设定适宜之条件。As developing temperature , concentration and developing time is not enough , it can cause developing unclean , also as it surpasses , which will be easy to occur big under-cut , in addition , the surface of ink will be inclined to attacking , and affect the character of ink . Do control developing liquid concentration, temperature , spray pressure and time strictly . Therefore, carry out confirmation experiment , then establish suitable condition .8镀锡时，油墨一般要求要后烘或过UV机固化，后烘条件为1205，10-20分钟。When plating , ink is required post-baking or passing the UV machine , the following conditions are temperature of 1205 , time of 10-20min .9蚀刻温度及时间超过时，易发现侧蚀过大现象，且油墨表面会遭受攻击而影响油墨之特性，请严格管制蚀刻液浓度，温度，喷嘴压力及时间等要求条件。When etching temperature and time is over , its easy to occur big under-cut , also the ink surface will be inclined to attacking , and affect the character of ink . Do control conditions of erode solution concentration , temperature , spray pressure and so on strictly .10脫膜温度及时间不足时会造成脱膜不净，超过时易发生板材受损现象，另因镀层过厚而产生夹膜现象而难退膜，因此需制定相应的措施并经确认试验后，再设定适宜之条件。When peeling membrane temperature and time is exhausted, peeling membrane which is not clean can be created . Its easy to bring in the phenomenon which board and material are injured . In addition , if plating thickness is excessive , removing membrane difficultly work out , therefore after implementing corresponding