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8D CORRECTIVE ACTION REPORT Source of problemBonnet castings leaked after the installation Part No D 1 TEAM FORMED Sl NoNameDeptDesignationContact No 1 2 3 4 5 D 2 PROBLEM REPORTED D2 1PROBLEM STATEMENT Problem description QTY AFFECTED D2 2Is the concern symptoms appeared in the past part history Sl NoConcernYesNoComment Result D2 3INITIAL ANALYSIS Where non conforming parts Should have been detected Choose from the 4 choices given below Area Yes 1Customer end 2During Process manufacture 3After manufacture e g Final inspection 4Prior to despatch D2 4ACTION TAKEN TO QUARANTINE NC PARTS Part Checked at DateOKNot OK Disposal of the Not OK Parts Identification of Not OK Parts Cutoff date of 1st ok part from D 3 INTERIM ACTION ACTION TAKEN D 4 ANALYSIS OF PROBLEM ROOT CAUSE ANALYSIS 1 5 FISH BONE DIAGRAM 1 MAN 2 MACHINE 4 METHOD 5 MEASUREMENT D4 1 VALIDATION OF ROOT CAUSE Root CauseVerification 1 2 3 4 5 6 D4 2 WHY ANALYSIS FOR WHY DEFECTIVE PARTS ARE PRODUCED Significant Causes Why Why Why Why Most Probable Cause D 5CORRECTIVE ACTION PLAN Actions planned to avoid recurrence Potential causes identifiedAction Plan D6CORRECTIVE ACTION IMPACT CORRECTIVE ACTION PLANNED IN SIMILAR PARTS CASES ACROSS DEPT PRODUCTS PLANT ConsiderYNComment Result D6 1EFFECTIVENESS MONITORING After corrective action produced in month D7Following quality documents changed due to implemented action plan SrDescription Doc Affected Yes No Existing Date Contact No PROBLEM REPORTED NoRemarks If Any Ident Mark on Not OK Mfg date shift for Rej qty Comment Result Where non conforming parts Should have been detected Choose from the 4 choices given below ACTION TAKEN TO QUARANTINE NC PARTS Not OK Disposal of the Not OK Parts Identification of Not OK Parts INTERIM ACTION EFFECTIVE DATE IMPLEMENTED 3 MATERIAL Effect Envirmental Validationreason outreason confirm ACTION TAKEN ANALYSIS OF PROBLEM ROOT CAUSE ANALYSIS VALIDATION OF ROOT CAUSE Action ByTarget DateComp On D4 2 WHY ANALYSIS FOR WHY DEFECTIVE PARTS ARE PRODUCED Action Plan preferrably 6 Months effectiveness to be monitored CORRECTIVE ACTION IMPACT CORRECTIVE ACTION PLANNED IN SIMILAR PARTS CASES ACROSS DEPT PRODUCTS PLANT Comment Result EFFECTIVENESS MONITORING Doc Enclosed Yes No Remarks Verified By Following quality documents changed due to implemented actio

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