QA 体系规划.ppt

2020 2 9 1 TUSON DG QualitySystemPreparedBy ThomasYiThomas 2020 2 9 2 Summary QualityManagementResponsibility Structure FunctionandPrinciples QualityStrategy Policy ObjectivesandGoalsManagement Certification 2020 2 9 3 QualityManagementResponsibility Structure FunctionandPrinciples 2020 2 9 4 QAStructure Functions QualityAssuranceManagement QualityEngineerManagement I Oqualitymanagement LaboratoryTestandmeasure IPQCManagement LeadNPIQualitycontrol OQAdefectfollow upQualityContinualImprovement CIP CustomerQualityService IncomingMaterialQualityinspectSupplierQualityPerformanceEvaluation Outgoingpartsqualityinspect test ISOQMS EMSManagementSystemCertificationandMaintenance Interior ExternalQualitySystemAuditQMSIntegrationDCCcontrol OnlineauditSamplingcheck Initial mid endcheckCNCparameterWIimplement DCCmanagement PPAPprocesscontrolControlplanMeasureandtestsamplesCheckouttesterTraininginspectorwithmeasurement 2020 2 9 5 QualityManagement GuidingPrinciples OneCommonQMS ReduceOperating QualityCost ImproveProduct ProcessCapability ImproveProductLaunches ImproveSupplierQualityManagement Breakthroughs LeanQualityOrganization ExcellentProduct ProcessQualityMgnt ExcellentQualitySystem DataMgnt Built inQuality NPI ExcellentSupplierQualityManagement QualityAsABusiness Lean Domorewithless onefamily QualityCouncil QualityTaskforceQualityleadership holdthedragonbyitsheadCostfocus weareheretodobusiness Customerfocus Happycustomersthroughcommonsense TS169498DInternalaudit OnlinedatabaseWeeklyreport Monthlyreport3upperformancetrackingQualityCosttracking ProducttestplanQualbuild SafelaunchScorecard IssueTracker ComponentlocalizationQualitycostManagementValueEngineering ImproveOrganizationalCapability QCostcontrolValueengineering SPCprogram6sigmaDEMAICQPA LinewalkIssuetracker SQEIssueTracker8D SupplierQ MgntProgram APQP QMPPPAP SkillinventorySkilltest certificationJobrotation APQP PMPIssuetrackerPER FARQPA Linewalk QualityprogramCustomerfocusaudit CustomerSatisfaction 2020 2 9 6 QualityStrategy Policy ObjectivesandGoalsManagement 2020 2 9 7 QualityStrategyElements GlobalSupplyChainMgmt HRManagement ManufacturingControl QualityPolicy SupplierQualitystrategy HumanResourceStrategy ProcessQualityStrategy ProductQualityStrategy ConcurrentEngr Teams NewTechnologyIntroduction ConcurrentEngineering QualityManagementSystem QualityPrograms SupplierCertification SupplierQualityManagement SupplierLocalization SupplierRatingsystem EarlyDesignInvolvement NewProductIntroduction QualityObjectives Goals 2020 2 9 8 Qualitypolicyandgoals QualityObjective GoalshavebeendevelopedtomeasuretheQualityManagementSystemperformanceandachievecontinualimprovement 2020 2 9 9 Certification AchievementStatusIntroduction 2020 2 9 10 Certification Achievements 2020 2 9 11 QualityManagementSystemModel 2020 2 9 12 QualityManagementSystemModel FMEA QCP QualityTools FailureModesEffectsandAnalysisDefinesPotentialProductFailuresandRootCausesIncludesproductspecsdefiningfailureDrivesPMP ProcessManagementPlanSpecifiesProcessestoControlFMEAProductFailuresIdentifiesqualitytoolsforeverycontrol DetailedInstructionsforidentifyingandrespondingtoproduct processfailuresIncludesworkinstructions inspectionsheets set upsheets fixtureschedulesandcorrectiveactionplans DataAnalysis ProcessforcollectingandanalyzingfailuredataBasedonfailuremodemenufromFMEACollectedasclosetorealtimeaspossible TusonFactory QSA QPA CIP SixSigma RunningProduct NewProduct Suppliers Customers 2020 2 9 13 NewProductIntroductionProcess NewProductIntroductionProcess Phase2 SetUptheTeam NPIPlanning Kickoff Phase1 ReceivecustomersamplesPO Phase3 Quote Qualification MaterialPreparation Phase4 ProtoBuild Evaluation APQP Phase5 PilotRun Evaluation PPAP Phase6 MeasureofEffectiveness customerevaluation Phase7 Customerapproval reportingformassproduct Phase8 EngineeringBuild massproduction tracking 2020 2 9 14 PPAPActivitiesList 2020 2 9 15 ProductQualityControl MassProduction 2020 2 9 16 ProcessQualityControlPlan CP 2020 2 9 17 Corrective PreventiveActionsProcessImplementation 2020 2 9 18 Corrective PreventiveActionProcess 8DisciplineProcessisimplementedforimprovementof CustomerComplaint SupplierComplaint InternalCriticalProblem 2020 2 9 19 QualityProgram InitiativesImplementation 2020 2 9 20 QualityPrograms ContinualQualityImprovementProgram CIPTheContinualImprovementProgramteamisestablishedforeachprojectandconsistsofQE IPQC PE TE EE Material TheContinualImprovementProgramisnamedasCIP ContinualImprovementactionsaretakenagainstthereviewforProductconformitystatus ProcessYield Customerfeedback OutgoingAuditResult ProcessAuditResults FMEA SPCStatusKOI 2020 2 9 21 QualityPrograms StatisticalProcessControl SPC ProgramTheSPCmethodologyisappliedatthekeyprocesseslikeScreenprinting P P Reflow WaveSoldering inspectionandtestetc RegularProcess SystemAuditsWeekly monthly Quarterlyauditsonworkmanship documentationonline equipmentmanagement materialhandling processcontrol training qualificationandetc RegularfeedbacktocustomersWeekly MonthlyQualityReports Weekly MonthlyTestReports QualityReviewMeetingwithcustomers 2020 2 9 22 QualityPrograms SixSigmaProgramProblemsolvingmethodologyusedtoimprovebusinessprocesses 2020 2 9 23 QualityInitiatives RealTimeShopFloorControlSystemTusonFlowisaShopFloorManagementSystem implementedinthevariousTusonsiteforourhightechnologyandindustrialclients Advantage ValueaddedWebbasedinformationservicetoourcustomers Visibilityacrosslines withaWebbased dashboard Informationrequirementsincludingquality SPC FMEA MSA Analysisstatisticsandhistoryrecordcoll