企业培训_安全培训英文版

1 trainingDateJuly2008 Environmental SafetymanagementofficeJapan AsiaPacificgeneraldivisionAGCAutomotiveHisashiNishiyama 2 CONTENT GeneralinformationaboutKYSafetyactivityinJapan Asia4roundKYTTakingpictureofyourJobShortKYatyourshopfloor 3 GeneralinformationaboutKY KikenYochiTrainingKikenis DangerorRisk Yochiis AnticipationorPrediction WhatisKYT 4 historyofKYTinJapan Startedzero accidentactivityin1973becauseoflotsofaccidentinJapanKYTstartedin1978NewKYTstartedin1982with pointingandcalling AGCAutomotiveJapan AsiaPacific 5 Hazard Machine Lion Human Humanerror RiskAssessment findriskbyKYT Accident Cage Fence KYT AGCAutomotiveJapan AsiaPacific 6 DifferencebetweenKYandRA KY Kyken Yochoi Danger Prediction RA RiskAssessment AGCAutomotiveJapan AsiaPacific 7 ALLmachine Allprocess Dailyjob Brainstormingtype 1min 5min Short KY DangerpreventionBypersonalsense Systematicsearch oneyearandcontinually DangerpreventionByGuard fence Difference RAseminar Nexttime ifyouneed AGCAutomotiveJapan AsiaPacific 8 MainSafetyActivitybasedonKYandRA FindingriskbyPatrol Near missinfo KY KYTraining RA hardwarecountermeasure ShortKYatTB Self KY Humanerrorprevention Toachieve safetyculture Approachfrommachine side Approachfromhuman side 9 SwissCheeseModel Makeholessmaller KY Management policy No guard hardware No Safetymanual software Humanerror humanbehavior MakeholessmallerbyRA 10 Whathappened Canyouimagine 11 Thechainwasremovedfromthedoorofthestocker andchainwaslong beingabletoenterwithoutpullingthesafetyplugout Thedoorofthestocker Emergencystop Whathappened Canyouimagine 12 CONTENT GeneralinformationaboutKYSafetyactivityinJapan Asia4roundKYTTakingpictureofyourJobShortKYatyourshopfloor 13 PPMofLosttimeinJapan AsiaRegion 00 04 1ppm 1 1 000 000h 14 Safetyrecordof2004 15 ThreeyearSafety planinAsian Sharethesafetyinformation 2005 2006 2007 TrainingforsafetymanagerInJapan AMG AIGL TrainingofKY RA ImplementofKY ImplementofRA ContinuousCommunication SafetyMeeting Patrol nearmissinfo 16 ResultofsafetyactivityinAsiain2006 17 PPMofLosttimeinJapan AsiaRegion 05 06 0 38 activity 18 Safetyrecordof2006 Redisin2004 19 CONTENT GeneralinformationaboutKYSafetyactivityinJapan Asia4roundKYTTakingpictureofyourJobShortKYatyourshopfloor AGCAutomotiveJapan AsiaPacific 20 ROUNDKYT AGCAutomotiveJapan AsiaPacific 21 Contentof4 ROUND 1 PurposeofKYT2 WhatistheKYT3 Procedureof Kyken danger hazard Yochi prediction Training 4 ExampleofKY AGCAutomotiveJapan AsiaPacific 22 1 PurposeofKYtraining TopreventinjurybyincreasingSensibilitytofindpotential hidden dangerConcentrationProblemsolving mind Thisisthetrainingtopreventinjury Ideaisverysimple butdifficulttokeepimplementing AGCAutomotiveJapan AsiaPacific 23 FourStepofKYT findoutpotentialdanger hazardinyourworkplace process machine andmaterialbyusingillustrationsheetorpicture selectandfocusthemostdangerousone thinkthecountermeasures choosethemosteffectivecountermeasureanddo pointingandcalling toremindpotentialriskandsafetybehavior AGCAutomotiveJapan AsiaPacific 24 3 ProcedureofKYT AGCAutomotiveJapan AsiaPacific 25 Why PointingandCalling AGCAutomotiveJapan AsiaPacific 26 Pointingandcalling Datafromrailwayresearchcenter AGCAutomotiveJapan AsiaPacific 27 andcallingatrailway AGCAutomotiveJapan AsiaPacific 28 AGCAutomotiveJapan AsiaPacific 29 AGCAutomotiveJapan AsiaPacific 30 practicing Pointing Calling atthestopmarktopreventthetrafficaccident RightsideOK leftsideOKandfrontOK Thenheacrosstheroad Stopmark AGCAutomotiveJapan AsiaPacific 31 AGCAutomotiveJapan AsiaPacific 32 4R KYatDBOfurnaceJobchange ExampleofKY AGCAutomotiveJapan AsiaPacific 33 Heisblowingofftheculletbyusingcompressedairduringjobchange AGCAutomotiveJapan AsiaPacific 34 round1 Imaginethepotential hiddenrisk inthispicture youcandecidethesituation ifnotclear writedowntherisksasmuchaspossible 1 Geteyeshurtbyflyingculletwhenyoublowofftheculletbyusingcompressedair 2 Hithisheadagainsttheflameandhasabruisewhenenteringundertheblasthead 3 Airnozzlehitthebodyandgiveshimabruisebecauseofitshighpressurewhenopeningtheairvalve 4 Getthelowerbackhurtwhencleaningthecullet 5 Stumblebetweenstepandstep andbreakthefootfingerwhenchangingyourposition AGCAutomotiveJapan AsiaPacific 35 round2 Selectthedangerousriskandput Andselectthemostdangerousoneandput 1 Geteyeshurtbyflyingculletswhenyoublowofftheculletbyusingcompressedair 2 Hithisheadagainsttheflameandhasabruisewhenenteringundertheblasthead 3 Airnozzlehitthebodyandgivesyouabruisebecauseofitshighpressurewhenopeningtheairvalve 4 Getthelowerbackhurtwhencleaningthecullet 5 Stumblebetweenstepandstep andbreakthefootfingerwhenchangingyourposition AGCAutomotiveJapan AsiaPacific 36 Usesafetyglassesduringcleaningthecullet Putonhelmetforunusualwork countermeasure thinkthecountermeasureagainstthemostdangerousrisk round3 AGCAutomotiveJapan AsiaPacific 37 Usesafetyglassesandhelmetwhencleaningtheculletaroundblasthead Decidethesafetyaction pointingandcalling safetyglassesandhelmetYOSHI OK round4 AGCAutomotiveJapan AsiaPacific 38 safetyglassesandhelmetYOSHI OK 39 EffectiveUsageofKYT 4R KYT basictraining Short KYatToolBoxMeeting Self KYInfrontofMachineorBeforeaction AGCAutomotiveJapan AsiaPacific 40 Toolboxmeeting KYAccidentinformationfromotherplantsNearmissinformationQualityinformationProductionschedule AGCAutomotiveJapan AsiaPacific 41 shorttime 1 2minutes KYbyteamattoolboxmeeting ShortKY Round1 OOObecomesooo becauseoooSupposeandspeakout3 5potentialdangers Round2 choosethemostdangerousone Round4 whenwedoooo let sdooooo pointingandcalling AGCAutomotiveJapan AsiaPacific 42 Self one person KY shortKY 1minutes byyourselfbeforetouchingmachineorstartingaction Thisisthemostusefulmethodtopreventaccident AGCAutomotiveJapan AsiaPacific 43 Confirmtherightswitch OK mis operation AGCAutomotiveJapan AsiaPacific 44 Headclearance OK Narrowarea AGCAutomotiveJapan AsiaPacific 45 Signaltoco worker OK AttheteamJob Ican tseewhatmycolleagueisdoing AGCAutomotiveJapan AsiaPacific 46 Nottopinchhand OK Confirmthesurrounding OK AGCAutomotiveJapan AsiaPacific 47 Atthestep Watchstep OK AGCAutomotiveJapan AsiaPacific 48 Watchstep OK Atthestep AGCAutomotiveJapan AsiaPacific 49 RepeatandrepeatKYTatyourworkingplace increaseyoursensibilityuntilyoucanpointoutthepotentialdangerimmediately AGCAutomotiveJapan AsiaPacific 50 Endof4roundKYTraining AGCAutomotiveJapan AsiaPacific 51 TheTheoryofHeinrich Near miss HiyariHatto Restricted Recordable Man dayloss Death Un safetyaction Un safetystate AGCAutomotiveJapan AsiaPacific 52 TheTheoryofHeinrich Near miss HiyariHatto Restricted Recordable Man dayloss Death Un safetyaction Un safetystate 1 29 300 Reviewaccident Deploycountermeasurehorizontally TheHiyariHattocampaign TheRiskPredictioncampaign5 Scampaign Reducehazardoussituationsandun safeactions statetoreducefatalproblems AGCAutomotiveJapan AsiaPacific 53 TheTheoryofHeinrich Near miss HiyariHatto Restricted Recordable Man dayloss Death Un safetyaction Un safetystate 1 29 300 AGCAutomotiveJapan AsiaPacific 54 Japan AsiaregionSafetyThreeYearPlan toachievezeroaccident injury workplace TobuildupRisk freeworkingarea workingenvironmentandhumanbehavior utilizingOHSMSby2010 KYT SafetyPatr