RPLC项目检查和测试程序.doc

此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 Inspection and Test Procedure for Construction of RPLC Project RPLC 项目检查和测试程序 DOC No F074 PI 0310 0001 Revision Status C18 07 13Issue for Approval B28 05 13Issue for Approval A17 04 13Issue for Approval Rev DateDescription Prepared ByChecked ByApproved ByHYUNDAI WISONClient Qin YongShi XiangquanZhang Shouyue Table of Contents 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 1INTRODUCTION 简介简介 3 1 1 Purpose 3 1 2 Scope 3 1 3 Definitions and Abbreviations 3 2PROCESS 5 3GENERAL NOTICE 5 4OVERVIEW 7 5STEEL STRUCTURE 9 6PAINTING BLASTING GALVENIZING 14 7PIPING 17 8EQUIPMENT 27 9ELECTRICAL 29 10 INSTRUMENT 29 11 WEIGHTING 30 12 LOAD OUT 30 13 DELIVERY 31 1INTRODUCTION 简介简介 This document presents the Wison Nantong Heavy Industry BUILDER Project Fabrication Inspection and Test Plan ITP for the module of RPLC Deep Conversion Project 本程序介绍的是惠生重工 RPLC 项目的关于生产检查和试验计划 The ITP is prepared and managed by the Project Quality Assurance Manager in accordance with the Project Specifications 本程序是项目质量保证经理根据项目的特殊说明而啊指定的 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 1 1 Purpose 目的目的 To describe the inspection and test items during the project construction period and define the Hold point or Witness point or Review Point or Surveillance Point to ensure that the quality of each product item can meet the requirement of contract specifications and drawings This Inspection Test Plan ITP shall be issued for HIWIN CONTRACTOR and or PDVSA COMPANY approval as required 本程序是在项目施工期间 为了描述检查和测试项 目以及定义 节点控制 或者 见证点 检查点 监测点 来确保产品质量满足合同需要 满足图纸的说明 此 ITP 程序文件必须经过 HWIN 和 PDVSA 的批准 1 2 Scope 前景展望前景展望 This ITP covers all BUILDER Fabrication yard inspection and test items for the piperack module of RPLC Deep Conversion Project The ITP must ensure compliance with the requirements of Production drawings specifications contract and relevant standards 此 ITP 包含 RPLC 项目部管廊模块所有预制厂房的检查和测试项目 此 ITP 必须确保遵守生产图纸 说明以及合同相关标准的需要 1 3 Definitions and Abbreviations 定义和缩写代码定义和缩写代码 1 3 1Definitions 定义 The following definitions apply to this Project Inspection and Test Plan 下面的定义适 用于此项目的检查和测试计划 COMPANYPetroles De Venezuela S A PDVSA CONTRACTOR A consortium formed by HYUNDAI ENGINEERING Ultrasonic examination extent UT performance Ultrasonic examination procedure F074 PI 0310 0011 Client SPEC ASME Section V 30506 01 Rev 2 HWSYY YES 5 8NDT Radiographic Testing is applicable to butter welds only Radiography inspection extent RT performance Identification of film Radiographic film evaluation Radiography procedure F074 PI 0310 0012 Client SPEC ASME Section V 30507 01 Rev 2 HRSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 5 9NDT Magnetic particle and Liquid penetration inspection is applicable to the weld surfaces of each type of joints Magnetic particle inspection procedure F074 PI 0310 0013 Liquid penetration procedure F074 PI 0310 0014 Client SPEC ASME Section V 30506 02 Rev 2 30505 01 Rev 1 HWSYY YES 5 10Weld repair Approval of repair welding procedure Removal of defective welds Repair record if any NDT required after repair Welding Repair Procedure F074 PI 0310 0015 Client SPEC ASME Section V ASME Section IX Approved PQR WPS 30506 02 Rev 2 30507 01 Rev 2 30506 01 Rev 2 HWSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 5 11 Dimensional control Rolled tubular Nodes Panels Assembled blocks Completed jacket Piles and legs Flatness Erection dimensional Structure and Pipeline Dimensional Control Procedure F074 PI 0310 0016 Heat Straightening Procedure F074 PI 0310 0017 Client SPEC Inspection CriteriaTable F074 PI 0310 0055 30503 39 Rev 1 HWSYY YES 5 12 Release check Before blasting Overall visual Dimension NDT Any tests required Delivery check Overall visual Dimension Painting NCR clearance Release Check Procedure F074 PI 0310 0018 Control of Non conforming Procedure F074 PI 0310 0019 Client SPEC N AHWSYY YES 5 13 PWHT if applicable Equipment Performance Records Cleanliness SSPC SP3 Cleaning by solvent washing Brush the specified paint Galvanizing control procedure F074 PI 0310 0024 Client SPEC AASTM A 53 A 53M ASTM A 153 A 153M ASTM A 123 A123M 30583 01 Rev 1 HWSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 0 Piping 7 1 Material receiving SUPPLY BY CONTRACT OR Material ID marking Quantity Visual surface cut edge Material grade Size Heat No Batch No Material test certificate Materials and Equipments of client Inspection Procedure F074 PI 0310 0025 Client SPEC ASME B31 3 N AH WSYY YES 7 2 Material identification Identify material size marking grade heat No vendor name Ultrasonic examination extent UT performance Ultrasonic examination procedure F074 PI 0310 0011 Client SPEC ASME SEC V 30506 01 Rev 2 HWSYY YES 7 9NDT Radiographic Testing is applicable to butter welds only Radiography inspection extent RT performance Film Identification Radiography procedure F074 PI 0310 0012 Client SPEC Drawing Require ASME SEC V 30507 01 Rev 2 HR SYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 Radiographic film evaluation 7 10NDT Magnetic particle and Liquid penetration inspection is applicable to the weld surfaces of each type of joints Magnetic particle inspection procedure F074 PI 0310 0013 Liquid penetration procedure F074 PI 0310 0014 Client SPEC Drawing Require NDT plan ASME SEC V 30506 02 Rev 2 30505 01 Rev 1 HWSYY YES 7 11Weld repair Approval of repair welding procedure Removal of defective welds Repair record if any NDT required after repair Welding Repair Procedure F074 PI 0310 0015 Client SPEC Approved PQR WPS 30506 02 Rev 2 30507 01 Rev 2 30506 01 Rev 2 HWSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 12 Spool final inspection Review of the following inspection results M I Fit up Visual NDT PWHT Hardness ISO drawing Spool drawing Spool physical condition Pipe Prefabrication Installation and Inspection Procedure F074 PI 0310 0026 Client SPEC ASME B31 3 N AH W S 7 13 PWHT if applicable Joint spool number identification Heat treatment time temperature Loading unloading temperature Holding time temperature Calibration of PWHT equipments Post Weld Heat Treatment Procedure F074 PI 0310 0020 Client SPEC ASME B31 3 30503 13 Rev 2 HWSYY YES 7 14 Hardness test if applicable Hardness check points Hardness value Welding Control Procedure F074 PI 0310 0002 Client SPEC ASME B31 3 30503 11 Rev 2 HWSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 15Installation Pipe support pre fabrication Cleaning pipe inside capping of open ends Lubrication rust prevention Fit up welding on erection joint NDT Pipe Prefabrication Installation and Inspection Procedure F074 PI 0310 0026 Client SPEC ASME B31 3 N AWSS 7 16 Line inspection Line hydro package identification Clearance between pipes Access for operation interference of valves with other structures equipment protection of galvanic attack Isolation of hazardous fluid Bends elbows Flanges bolting gaskets Valves type orientation stem chain wheel rating Branch connections Pipe supports Pipe Prefabrication Installation and Inspection Procedure F074 PI 0310 0026 Client SPEC 30503 62Rev 1 HWWYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 17 Pressure test HH WYY YES 7 18 Piping system hydrostatic test Flushing fluid Flushing velocity Removal of valve instruments Calibration of pressure gauge relief valve Vent drain Test medium temperature pr essure holding time Temporary supports for hydro test Valve testing after pressure test Pressure Testing and Flushing Procedure of Pipework F074 PI 0310 0027 Client SPEC ASME B31 3 30503 19 Rev 1 30503 15 Rev 1 HH WYY YES 7 19Cleaning Chemical cleaning and Pickling Chemical cleaning and Pickling Procedure F074 PI 0310 0028 Client SPEC ASME B31 3 N AHWS 7 20 Reinstateme nt Drain dry of lines Removal of temporary attachments Pipe Prefabrication Installation and Inspection Procedure F074 PI 0310 0026 Client SPEC ASME B31 3 N AWWS 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 21 Final Line Check Before insulation Painting condition Completion of inspection of previous stage Pipe Prefabrication Installation and Inspection Procedure F074 PI 0310 0026 Client SPEC ASME B31 3 N AHWW 7 22 Insulation fire proofing Extent of insulation Insulation thickness Insulation material Bands sealer Insulation type hot or cold Insulation Procedure F074 PI 0310 0040 Fire Proofing Inspection Procedure F074 PI 0310 0029 Client SPEC 30503 61Rev 1 HW SYY YES 7 23 Surface preparation of welding joints Cleanliness SSPC SP5 SP6 SSPC SP7 SP10 SSPC SP11 Blasting method Dry blasting Blasting condition Surface Preparation and Painting Procedure F074 PI 0310 0021 Client SPEC ISO8501 SSPC SP5 SP6 SP7 SP10 SP11 30517 02 Rev 2 HWSYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 7 24 Painting Inspection and Coating thickness D F T Applicable area Coat System Film Thickness D F T Defect repair Surface Preparation and Painting Procedure F074 PI 0310 0021 Color coding Procedure F074 PI 0310 0022 Client SPEC SSPC PA 2 30517 02 Rev 2 HWSYY YES 7 25 Painting Repair Damaged portion shall be thoroughly cleaned by blasting power tools or sandpaper Painting Repair Procedure F074 PI 0310 0023 Client SPEC 30517 02 Rev 2 After repair re inspection HWSYY YES 8 0 Equipment 8 1 Receiving Inspection of the equipments supplied by CONTRACTOR Size of the equipment Name plate identification Damages Loose and missing item Preservation of equipment Materials and Equipments of client Inspection Procedure F074 PI 0310 0025 Client SPEC 30503 29 Rev 1 HW SYY YES 8 2 Marking Dimension for Location and election Mechanical Equipment Client SPEC N AHWS 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 Installation Anchor bolt location Installation and Inspection Procedure F074 PI 0310 0030 8 3 Base Supports Welding Base supports pads where applicable Welding Control Procedure F074 PI 0310 0002 Approved WPS AWS D1 1 1 8 Client SPEC N AHWS 8 4 Coating of Base Supports Coating condition Surface Preparation and Painting Inspecting Procedure F074 PI 0310 0021 Client SPEC N AHWS 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 8 5 Lifting Setting Lifting lug sling wire Locked shackle pin Setting location Level of equipment Bolt hole condition Cranes capacity Mechanical Equipment Installation Inspection Procedure F074 PI 0310 0030 Client SPEC N AWSS 8 6 Installation We lding Surface cleaning Alignment Root opening Welding consumable Welding No Mechanical Equipment Installation Inspection Procedure F074 PI 0310 0030 Client SPEC Approved procedures AWS D1 1 N AHWS 8 7 Final Visual Inspection Width of bead Weld defect Arc strike Weld Profile Mechanical Equipment Installation Inspection Procedure F074 PI 0310 0030 Client SPEC AWS D1 1 N AHWW 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 8 8 Machinery Installation Contact condition Orientation Elevation Leveling Mechanical Equipment Installation Inspection Procedure F074 PI 0310 0030 Client SPEC 30503 17 Rev 2 HW S 8 9 Equipment Protection Protection Covering Protection control Procedure F074 PI 0310 0031 Client SPEC N AWSS 9 0 Electrical 9 1 Installation Check of Electrical Support Cable tray Electrical Support Inspection Procedure F074 PI 0310 0032 Client SPEC N AH WS YY YES 10 0 Instrument 10 1 Installation Check of Instruments installation Check of Instruments Instrument Installation Inspection Procedure F074 PI 0310 0033 Client SPEC 30503 27 Rev 1 HW SYY YES 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 11 0 Weighting 11 1Preparation Weighting procedure Qualification Weight control procedure F074 PI 0304 0002 Project Spec N ARRR 11 2 Completion inspection Structure completeness Piping completeness Equipment completeness E I completeness Others Weight control procedure F074 PI 0304 0002 Project Spec N AHWS 11 3Weighting Weighting Weighting procedure F074 PI 0304 0003 Project Spec 30503 63 Rev 1 HHSYY YES 12 0 Load out 12 1Lifting eye NDT Load out Regulations Client SPEC 30506 02 Rev 2 HWS 12 2 steel wire rope snap ring Tensile test Dimensional measure under tensile status Visual inspection Load out Regulations Client SPEC N AHW S 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 123 Export Parts and Components Export Parts and Components inspection Export Parts and Components Packing and Coding Procedure F074 PI 0304 0034 Client SPEC N AHW S 12 4Load out Package number check Fasten status Hoisting sling certification Load out Regulations Client SPEC N AHWS 13 0 Delivery 13 1 IRC As built documents INSPECTION RELEASE CERTIFICATE As built DWG Inspection test Reports Material certificates Procedures Project Delivery Regulations Client SPEC As built documents HH RYY YES ATTACHMENT 1 30510 02 Rev 2 Weld Procedure Specification Register Structure Pipework ATTACHMENT 2 30512 03 Rev 1 Welder Qualification Register ATTACHMENT 3 30528 02 Rev 0 Project Nondestructive Inspector Qualification Register ATTACHMENT 4 30503 41 Rev 1 Welding Consumable Inspection Report ATTACHMENT 5 30503 47 Rev 0 Report of Painting Material Inspection ATTACHMENT 6 30516 02 Rev 3 Structure Material Inspection Record ATTACHMENT 7 30516 03 Rev 4 Pipe Material Inspection Report ATTACHMENT 8 30516 04 Rev 3 Inspection Report on Flange Elbow Unequal diameter Joint Pipe Accessory ATTACHMENT 9 30508 01 Rev 2 UT Report of Testing for Steel Material Lamination ATTACHMENT 10 30503 29 Rev 1 Equipment Unpacking Inspection Record 此文档收集于网络 如有侵权 请联系网站删除 此文档仅供学习与交流 ATTACHMENT 11 30516 01 Rev 3 Structure Material Traceability Report ATTACHMENT 12 30516 06 Rev 3 Pipe Material Traceability Report ATTACHMENT 13 30503 36 Rev 2 Fit up Inspection Record of Structure ATTACHMENT 14 30503 12 Rev 2 Fit up Inspection Report of Piping ATTACHMENT 15 30503 44 Rev 2 Visual Inspection Report For S