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2006 Flowmaster Group The information supplied in this document is for informational purposes only and is subject to change without notice The mark Flowmaster is a community Trade Mark of Flowmaster Group BV Flowmaster is a registered trademark of Flowmaster Group BV in the USA and Korea The names of actual companies and products mentioned herein may be the trademarks of their respective owners 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Hose Hose Hose Hose 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster Flowmaster CAD 2006 Flowmaster GroupAll plans subject to change Flowmaster NEDC Federal Drive Cycle etc 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change q Q A W m2 k k q DT dx W m K h h q DT W m 2 K R R DT Q K W 1 R W K q T4 2006 Flowmaster GroupAll plans subject to change Tkq dx dT kq fw TThq 4 4 amb s TTq 2006 Flowmaster GroupAll plans subject to change 11 1 2 1 Lrh R Lk r r R A 2 ln 1 2 2 Lk r r R B 2 ln 2 3 3 1 3 3 2 3 2 3 4 TTTT R ss 13 5 2 1 Lrh R total r R TT q 3 1 54 321 11 1 RR RRRRtotal 2006 Flowmaster GroupAll plans subject to change qactual qmax C NTU tArrangemenFlowNTUCf 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Flowmaster Wastegate Turbocharger 25 Exhaust Bend Catalytic Converter Oil CoolerCharge Air Cooler 2006 Flowmaster GroupAll plans subject to change Flowmaster and more Basic Engine Water Pump Lube Jet Pressure Regulator Oil Pump Cabin air Heater Catalytic Converter Strainer Oil Filter ThermostatCharge Air Cooler Fixed VolumeCompressor 2 armed Convection component 2 armed Radiation component Thermal Bridge Compressible Cylinder 2 armed Conduction component Hybrid Vehicle Closed Sump 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change Flowmaster 2006 Flowmaster GroupAll plans subject to change Flowmaster 1 2006 Flowmaster GroupAll plans subject to change Flowmaster 2 NEDC FTP and 3 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Flowmaster 1 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Basic Engine 2006 Flowmaster GroupAll plans subject to change Flowmaster 2 Affinity 2006 Flowmaster GroupAll plans subject to change Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Flowmaster H Q HR R QR R H H HR R Q Q QR R 2006 Flowmaster GroupAll plans subject to change Flowmaster Suter Suter Head Suter Torque ve ve0 2 ve ve 2 ve ve 3 2 Ns ve ve 3 2 2 Ns 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster Suter NS N Q H Pump Type Ns 25 Ns 147 Ns 261 2006 Flowmaster GroupAll plans subject to change 2 3 2006 Flowmaster GroupAll plans subject to change Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Flowmaster 4 AVS 2006 Flowmaster GroupAll plans subject to change Flowmaster vs vs K vs Re 2006 Flowmaster GroupAll plans subject to change Flowmaster Effectiveness v Mass Flow 1 2 3 4 Effectiveness v Volumetric Flow 1 2 3 4 q ITD Area v Mass Flow 1 Mass Flux 2 Effectiveness v NTU C Nusselt Number v Re1 2 Re3 4 Dimensional performance surface to non dimensional Nusselt Number Surface Example 2006 Flowmaster GroupAll plans subject to change Vendor or Test Data 2006 Flowmaster GroupAll plans subject to change Flowmaster 5 Flowmaster 2006 Flowmaster GroupAll plans subject to change FLOWMASTER Thermostat 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Flowmaster 6 2006 Flowmaster GroupAll plans subject to change Flowmaster 7 2006 Flowmaster GroupAll plans subject to change 0 1 2 3 4 5 6 7 1 2 3 4 2006 Flowmaster GroupAll plans subject to change Pipe Thermal Properties Sub Form Data EntryOption 01234567 Pipe Wall ThicknessRRRRR Insulation ThicknessOOOOO Surface EmissivityRR Heat Loss Gain Unit LengthR Overall HTC External AreaR Pipe Material TypeRRRRR Insulation Material TypeOOOOO Heat Transfer Data Sub Form Data EntryOption 01234567 External Gas TemperatureOOOOOO External HTCRRR Number of Internal NodesOOOOOOOO Dittus Boelter aRRR Dittus Boelter bRRR Dittus Boelter cRRR R required input data O optional input data 2006 Flowmaster GroupAll plans subject to change q ro r ri dr L One dimensional heat flow through a pipe wall kL r r R TTT R T Q i o oi 2 ln 2006 Flowmaster GroupAll plans subject to change q r1r2 T2 r3 T1 T3 Pipe Insulation One dimensional heat flow through an insulated pipe Lk r r R Lk r r R RRR TTT R T Q 2 2 3 2 1 1 2 1 21 13 2 ln 2 ln 2006 Flowmaster GroupAll plans subject to change FlowFree Stream T u u q T w W all Convection heat transfer from a plate hA R TTT R T Q w 1 2006 Flowmaster GroupAll plans subject to change Flowmaster 8 CFD P T humidity 2006 Flowmaster GroupAll plans subject to change Flowmaster 9 CFD Q T humidity 2006 Flowmaster GroupAll plans subject to change 1 network auto cooling system 2 3 4 5 6 7 8 Nu 9 10 11 12 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 1 Catalogue Performance Data sub catalogue 2 catalogue new curve surfaces 3 title axes etc 4 curve surface 5 6 2006 Flowmaster GroupAll plans subject to change New Special Features Loss Curve vs 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Nu Nu New Special Features Nusselt Surface 2006 Flowmaster GroupAll plans subject to change Nu 2006 Flowmaster GroupAll plans subject to change Nu 2006 Flowmaster GroupAll plans subject to change Nu Nu vs Re12 Re34 Nu 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change Exercise 1 vs DP vs Q K vs Re 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2000 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Excel Word PDF Crystal Report etc 2006 Flowmaster GroupAll plans subject to change Exercise 2 2006 Flowmaster GroupAll plans subject to change Exercise 3 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Exercise 4 2006 Flowmaster GroupAll plans subject to change Flowmaster Flowmaster 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change 2006 Flowmaster GroupAll plans subject to change Exercise 5 2006 Flowmaster Group The information supplied in this document is for informational purposes only and is subject to change without notice The mark Flowmaster is a community Trade Mark of Flowmaster Group BV Flowmaster is a registered trademark of Flowmaster Group BV in the USA and Korea The names of actual companies and products mentioned herein may be the trademarks of their respective owners 2006 Flowmaster GroupAll plans subject to change Automotive Cooling System Exercise 1 2006 Flowmaster GroupAll plans subject to change Exercise 1 Use following Tol 2006 Flowmaster GroupAll plans subject to change Flow Rate results 2006 Flowmaster GroupAll plans subject to change Automotive Cooling System Exercise 2 2006 Flowmaster GroupAll plans subject to change AVS 2006 Flowmaster GroupAll plans subject to change Flowmaster AVS AVS Flowmaster 2006 Flowmaster GroupAll plans subject to change Air side Modelling with AVS Exercise 3 2006 Flowmaster GroupAll plans subject to change Flowmaster Adam Opel AG Airtex Products Ltd Aisin Seiki Co Ltd Alstom Transport Argonne National Laboratories Arvin Exhausts UK Arvin Exhausts Germany Audi ASIATECH AVL Behr GmbH BMW BMW Motorsport Bombardier Rotax CalsonicKansei Corp Case Corporation Case France Caterpillar CF Gomma CIKAUTXO Cosworth Technology Limited Cummins DaimlerChrysler Corporation Delphi Automotive Systems Denso Corporation Detroit Diesel Diesel Technology Deutz AG EDAG Elasis SCpA Erwin Junker GmbH Ferrari Fiat Ford Motor Company Fuji Heavy Industries Ltd Subaru GD Land Systems Gima GM El