船舶材料验证试验报告范本(doc 6页).doc

船舶材料验证试验报告Verification Test Report of Shipping Material报告编号：JX20101-2发送日期：2010年1月10日产品名称：JXM402埋弧焊丝 验证主管部门：“ABS”美国船级社 产品生产企业：宜兴金兴焊接材料有限公司Report number: JX20101-1Delivery date: Jan. 10th, 2010Product name: JXM402 submerged arc welding wiresCompetent department of verification: “ABS”American Bureau of ShippingProduct Manufacturing Enterprise：Yixing Jinxing Welding Material Co.,Ltd.宜兴金兴焊接材料有限公司Yixing Jinxing Welding Material Co., Ltd.船舶焊接材料验证试验报告Verification Test Report of Welding Material for Shipping(一)、材料名称：埋弧焊丝（二）、牌号H08MnA 工厂牌号 JXM-402（三）、试品规格5.0mm 批号：090585（四）生产企业：宜兴金兴焊接材料有限公司（五）、认可级别：3M级1. name of material: submerged arc welding wires2. product grade H08MnA factory grade JXM-4023. sample size 5.0mm lot No.：0905854. Manufacturer: Yixing Jinxing Welding Material Co., Ltd.5. recognition level: class 3M（六）试验内容：6. content of the test序号No.试验项目Test item引用标准Referenced standard1自动焊熔敷金属力学性能试验Mechanical property testing of deposited metal of automatic weldingGB/T8110-2008 AWS.A.5.182自动焊对接接头力学性能试验Mechanical property test of butt joint of automatic weldingGB/T8110-2008 AWS.A.5.183焊丝及熔敷金属化学成份分析Chemical composition analysis testing of welding wires and deposited metalGB/T14957-944焊丝镀铜层厚度及表面质量检查Inspection of copper-plating thickness and surface quality of welding wiresGB/T14957-94(七)试验结果分析：1、焊接试板编号及探伤结果见表（一）7. testing result analysis:1. the number of testing plates and the result of flaw detection see table 1 表（一）table 1编号No.牌号及材质Grade&material焊丝直径Diameter of welding wire试板焊接方式Welding type of sample 合格标准acceptance criteria测试结果Test resultJXM09-11MJXM-4025.0mm熔敷金属Deposited metalGB/T3323-87级GB/T3323-87Class 合格QualifiedJXM09-12MH08MnA5.0mm平对接Downhand joint合格Qualified2、焊接及熔敷化学成份见表（二）2. Chemical composition of welding and deposition see table 2表（二） Table 2名称Name CSSiPMnCu备注Note 焊丝Welding wires0.070.0120.030.0160.960.15标准要求standards0.100.0300.070.0300.80-1.100.20熔敷金属Deposited metal0.070.0120.430.0181.480.10由表可知化学成份符合GB223.1-223.70及AWS.A.5.18标准This table show that the chemical composition meet standards GB223.1-223.70 and AWS.A.5.183、熔敷金属力学性能试验结果见表（三）3.Testing result of mechanical property of deposited metal see table 3表（三）Table 3试件编号Sample No.屈服强度Yield strengthMPa抗拉强度Tensile strengthMPa伸长率%elongation%夏比V型缺口冲击试验（-20）JSharpy V-notch impact test (-20) J平均值Average JXM09-11M44559528140、120、150136标准要求Standards 305400-5602234由表（三）可知熔敷金属力学性能符合GB2552及AWS.A.5.18标准。table 3 shows that mechanical property of deposited metal meet standards GB2552 and AWS.A.5.18.4、对接接头力学性能试验结果见表（四）4. Testing result of mechanical property of butt joint see table 4表（四） Table 4编号No.抗拉强度Tensile strengthMPa冷弯：32、120Cold bending: 32, 120夏比V型缺口冲击试验（-20）JSharpy V-notch impact test（-20）J平均值Average 正弯Positively bending反弯Reverse bendingJXM09-12M505合格qualified合格qualified137、140、141139标准要求Standards 400受拉面上出现的裂纹或其它缺陷长度不得大于3 mmThe length of cracks or other defects on the surface of tension face should be not more than 3 mm34由表（四）可知熔敷金属(貌似应该是对接接头)力学性能符合GB2650及AWS.A.5.18标准。Table 4 shows that mechanical property of butt welding joint meet standards GB2650 and AWS.A.5.18.5、焊丝铜层厚度及表面质量见表（五）Copper-plating thickness and surface quality of welding wires see table 5表（五） Table 5焊丝批号Wire lot No.镀层厚度Plating thickness色泽Colour and lustre线径Diameter 排列Placement 备注Note 090585003 mm表面光滑色泽一致Smooth surface and same colour4.95mm整齐规范头尾清析Neat and clear head & tail由表(五)可见焊丝外观质量符合GB/T14957-94标准。Table 5 shows that the presentation quality of welding wires meet standards GB/T14957-94.验证试验结论：宜兴金兴焊接材料有限公司生产“JXM”埋弧焊丝按照美国AWS.A.5.18及国标GB/T8110-2008的3M级验证结论如下：1、 自动焊熔敷金属及对接接头力学性能符合3M级规范要求。2、 焊丝化学成份及表面质量符合GB/T14957-94要求。Conclusion of verification test:“JXM” submerged arc welding wires produced by Yixing Jinxing Welding Material Co., Ltd. are tested according to the requirements of AWS.A5.18(American) and 3M class of GB/T8110-2008, the conclusions are as follow:1. Mechanical property of butt welding joint and deposited metal of automatic welding meet the requirements of 3M class.2. Chemical c