解读2013最新机械设备的维修与管理.doc

/ / / /解读2013最新机械设备的维修与管理In order to reasonably organize mechanical equipment maintenance, prolong the service life of equipment, improve equipment intact rate, the following measures. 为了合理组织机械设备保养，延长设备使用寿命，提高设备完好率，制定以下办法。一、责任分工One, the division of responsibility 1、使用后的机械设备交回时，由物资设备部维修车间检验员填写“机械设备入库验收单”，与使用方设备员共同签字认可，验证设备除正常磨损外，是否有总成及零配件，仪表、附件等缺损，以便分清责任。1, after using return, machinery and equipment by the material fill in equipment maintenance workshop controller mechanical equipment warehouse receiving report, an equipment member sign together with use, verification equipment in addition to the normal wear, whether to have assembly and spare parts, instruments, accessories, such as defect, in order to distinguish responsibility. 2、从工地交回的机械设备，由维修车间负责维修保养，保证设备再次投入使用时运转正常。2, from the construction site to the machinery and equipment, the maintenance workshop is responsible for the maintenance, guarantee the equipment working properly when put into use again. 3、根据设备的技术状况，确定修理类别并填写施工设备维修保养记录，其正常费用摊入项目成本。由于违反设备维修保养规程，非正常使用而造成的机械设备损坏，其修理费用由使用方承担。3, according to the technical condition of equipment, determine the type of repair and fill in the construction equipment maintenance records, stand the normal fee into the project cost. Due to violation of procedures of equipment maintenance, equipment damage caused by improper use, the repair costs borne by the consumer. 4、凡是已出库投入工地使用的设备，日常维护保养由操作工负责，经常性修理由使用单位的设备员及机修班负责。4, all have outbound investment sites using the equipment, daily maintenance shall be the responsibility of the operator, regular repair by using unit is responsible for the maintenance of equipment part and class. 5、维修后的设备出库时，由物资设备部与使用方共同签字认可，并填写施工设备、机具器材需用表，不合格设备不准出库使用。5, the repaired equipment of warehouse, the goods all equipment use jointly sign for approval, and fill in the list of construction equipment, machines and equipment need no outbound use unqualified equipment. 6、设备出库后，日常保养及经常性修理等费用由使用单位承担；遇有无力维修保养项目，可委托物资设备部维修车间修理，所发生的费用由使用单位负责。After 6, equipment, daily maintenance and regular repair costs borne by the unit using; In case of inability to maintenance projects, you can consign materials equipment repair shop repair, what happens to the expense is responsible by using unit. 二、修理类别及方法2, class and method of repair 1、大修：机械设备的大修间隔只有一个参考依据，是否需要大修主要看其技术状况是否符合大修技术条款来确定。需大中修的要填写施工设备大中修计划报物资设备部审批。1, overhaul: mechanical equipment overhaul interval is only a reference, whether to need to overhaul basically see whether its technical condition to determine the terms of the repair technology. Need to DaZhongXiu to fill in construction equipment DaZhongXiu plan subject to examination and approval materials for all equipment. A、机械设备需大修的技术条件如下：A, mechanical equipment are in need of major repair technical conditions is as follows: 1）发动机1) engine a. 动力性能显著下降（一般降低20%以上）A. dynamic performance declined significantly reduced by more than 20% (generally) b. 有严重烧机油现象（机油消费量超过定额1倍以上）B. had severe burning phenomenon of engine oil (oil consumption more than quota 1 times above) c. 发动机走热后，气缸压力过低（达不到标准的60%）C. go after heat engine, cylinder pressure is too low (less than 60% of the standard) 2）机械部分2) mechanical parts a. 传动机构的主要零件达到极限磨损程度，使机械设备在运转达中有偏摆、异响或撞击抖动现象。A. transmission mechanism of the major parts wear degree, limits the machinery in the operation of partial pendulum impact, sound, or dithering phenomenon. b. 转向操纵机构磨损，间隙过大，操纵失灵。B. to operating mechanism wear away, clearance is too large, understeer. c. 变速箱齿轮轴磨损严重换档困难或经常跳档。C. heavily damaged transmission gear shaft shift difficult or often jump. d. 机架主体严重变形或开裂。D. rack main body serious deformation or cracking. e. 行走机构磨损严重，无法正常工作。E. running gear wear serious, cant work normally. f. 制动机械磨损严重，操作失灵，制动能力下降或失效，无法调整。F. brake mechanical wear serious, operation failure and braking ability or failure, unable to adjust. g. 工作装置磨损严重，操作失灵，不能完成正常的工作量或者作业精度达不到要求。G. gear wear serious, operation failure, cant normal work completed or operation accuracy can not meet the requirements. 上述各种情况，均已无法利用调整和小修的方法消除，继续使用将导致严重的事故后果，只有解体大修，才能恢复机械设备的技术性能。有两个以上的总成需修理可视为大修，有1个总成需要修理视为中修。The situations above, have been unable to use adjustment and minor repair method to eliminate, continue to use will lead to serious accident consequences, only the collapse of the overhaul, to return to the technical characteristics of the mechanical equipment. There are more than two assembly need to overhaul and repair can be considered as one assembly needs to be repaired as long. B、机械设备修理方法：就车修理法，总成互换修理法。B, machinery and equipment repair method: car repair method, assembly interchange repair method. C、大修验收C, overhaul inspection and acceptance D、大修后设备要达到要求（指设备在7天内保证期内使用应达到的要求）。D, overhaul after the equipment to meet the requirements (refer to the equipment guarantee period use within 7 days should reach requirements). 1）发动机走热后应运转正常，无敲缸及其它不正常响声，不发生拉缸烧瓦等现象，机油压力水温等符合规定，排气烟色正常，出力正常。1) after the engine hot should be functioning normally, without knocking and other abnormal sound, not in cylinder burn phenomenon such as tile, oil pressure temperature conform to the rules, such as exhaust smoke color is normal, normal output. 2）离合器接合平稳，不偏摆。2) clutch engagement is smooth, not partial. 3）各齿轮箱包括变速器、分动器、减速器、差速器以及各种传动轴等，运转时无异响，各部轴承无过热现象，各种油封不漏油，变速箱无自动跳档，掉档现象，换档无困难。3) each gear box includes transmission, transfer, speed reducer, differential and various kinds of transmission shaft, etc., no ring, when working by bearing no overheating phenomenon, v