高硬涂层及金刚石涂层介绍.pdf

01 www cemecon de 高功率脉冲磁控溅射技术的最新研发成果及应用高功率脉冲磁控溅射技术的最新研发成果及应用 赛利涂层技术有限公司 02 www cemecon de 技术焦点技术焦点 Diamond Coatings Coatings for Cutting Tools PVD Sputtering Technology Breakthrough HIPIMS 03 www cemecon de 业务范围业务范围 Job Coating Service Technology Transfer 24 7 service production in W rselen Aachen 35 PVD and 12 diamond machines 150 000 round tools months 1 1 5 Mio cutting inserts months 80 000 tools day 04 www cemecon de 溅射技术较电弧技术的优势溅射技术较电弧技术的优势 电弧技术电弧技术 溅射技术溅射技术 优势优势 劣势劣势 沉积速率快 结构简单 金属离化率高 绕镀性好 液滴 表面粗糙 残余应力大 沉积厚涂层受限 优势优势 劣势劣势 表面光滑 无液滴 灵活 无残余应力 可沉积厚涂层 沉积速率低 金属离化率低 绕镀性差 05 www cemecon de CemeCon PVD Sputter Process 高能离子溅射工艺 ARC Prozess 电弧工艺 smooth surfaces 光滑的表面结构 droplet free and high density 无液滴和微孔 VD涂层与电弧涂层 06 www cemecon de 电弧涂层工艺 溅射涂层工艺 PVD 溅射工艺 极光滑的刀具表面 完好的切削刃 赛利PVD涂层与电弧涂层 07 www cemecon de HiPIMS的优势的优势 电弧 CemeCon 溅射 溅射 光滑 CemeCon HiPIMS 竞争者 HiPIMS 低应力 厚涂层 08 www cemecon de HiPIMS 的优势 小径刀 的优势 小径刀 B75 0 075mm B75 0 075mm B75 0 075mm B75 0 075mm Competitor Defects and delamination HiPIMS TiAlN less defects no delamination 09 www cemecon de HiPIMS 的优势 厚度均匀性 的优势 厚度均匀性 Source IOT Aachen 010 www cemecon de HiPIMS 的优势 小径刀 的优势 小径刀 Today s state of the art 0 075 mm HiPIMS for 0 075 mm 011 www cemecon de Hitachi Si containing coatings for micro tools Hitachi Si containing coatings for micro tools 012 www cemecon de Hitachi Si containing coatings for micro tools 013 www cemecon de HiPIMS的优势 更好的附着力 的优势 更好的附着力 InoCon Si doped outstandingly high 120 N scratch FerroCon AlTiN 130 N 014 www cemecon de HIPIMS的优势 对形状复杂的工件可获得更 加一致的涂层 加强的刻蚀 涂层附着力增强 涂层更加致密 涂层具有更高的硬度 N S S N S N Source Me Me Me Me Me Me 炙热并且稠密的等离子体 HIPIMS技术对用户的主要益处 015 www cemecon de FerroCon vs InoCon Inconel Turning 0 50 100 150 200 250 300 0200400600800100012001400160018002000 Flank Wear m Cutting length L m Inconel turning Tinalox InoCon Ferrocon Finishing Cutting conditions Value Units Speed 60 m min Feed rate 0 1225 mm rev Depth of cut 0 25 mm FerroCon recommended for Inconel 016 www cemecon de InoCon Hard Milling InoCon 19 m wear Workpiece material 1 2379 X153CrMoV12 62 HRC Tool 6mm ballnose endmill Cutting data n 6366 1 min Vc 120 m min Vf 1655 mm min zf 0 13 ap 0 1mm ae 0 1mm t 100min dry InoCoN less wear more uniform TiAlSiN State of the art 71 m wear Flank side Flank side Rake side Rake side 017 www cemecon de InoCon Stainless Steel Milling 0 20 40 60 80 100 120 AlTiN Saturn InoCoN Wear m wear max wear AlTiN InoCon Workpiece material 1 4301 Tool 8mm endmill Cutting data n 3813 1 min Vc 80 m min Vf 446 mm min fz 0 035 ap 5mm ae 3mm t 34min wet InoCon Wear is less and more uniform 018 www cemecon de InoCon Stainless Steel Milling Hardlox InoCon InoCon better than Hardlox Vc 179 m min Endmill 10 mm ae 1 mm cutting length 145 m ap 5 mm CrNi 1 4571 V4A dry 52 m 44 m 40 50 60 70 Wear m Hardlox InoCon 019 www cemecon de CVD Diamond Production at CemeCon 020 www cemecon de Diamond Coated Tools 021 www cemecon de Diamond Coated Tools CVD diamond coating typ 6 20 m 022 www cemecon de Morphology of Diamond Coatings standard micro cyrstalline smooth layer nano cyrstalline 023 www cemecon de Multilayer Diamond Coatings for Cutting Tools CemeCon patent EP 200002890 024 www cemecon de Graphite Machining diamond coated tool with ball nose product line 560 High End Line highest precision level very fine surface quality due to the smooth diamond coating liftetime Zecha tool 1 000 min in Graphite type TT