汽车座椅安全性检查.ppt

2020 3 28 1 GB11550汽车座椅头枕性能要求和试验方法GB15083汽车座椅系统强度要求及试验方法GB14167安全带安装固定点GB8410汽车内饰材料的燃烧特性GB11552汽车内部突出物GB11551关于正面碰撞乘员保护的设计规则GB20071关于侧面碰撞乘员保护的设计规则ECER14SafetyBeltAnchoragesECER17TheSeats TheirAnchoragesandanyHeadRestraintsECER21InteriorFittingsECER44ChildretrainsystemsECER94FrontalcollisionECER95LatercollisionHeavyMetalRequirement 必须满足的法规RequiredRegulations 2020 3 28 2 SafetyCheck 2020 3 28 3 SafetyCheck S1 S2 S1S2 DistancefromHpointtoheadresttopsurfaceatheadrestfulldown uppositionalongtorsoangle沿着靠背躯干线 从H点到头枕最低 最高 位置的上表面的距离 OK GB15083 2006 ECER17 高度750mm以下无使用位置 头枕高度不应低于800mm 头枕处于最低位置Headrestinlowestposition 头枕处于最高位置Headrestinhighestposition 2020 3 28 4 SafetyCheck S3 S3 Sectionthroughheadrestperpendiculartotorsolineand65mmdownwardfromheadresttopsurface垂直靠背躯干线 从头枕上表面65mm向下的头枕截面 GB15083 2006 ECER17 170mmforthewidthofheadrestraint OK 2020 3 28 5 SafetyCheck S6 S6 Distancefromheadresttopsurfacetoheadrestframe从头枕上表面到头枕骨架的距离 NA fmvss202a 25mm 2020 3 28 6 SafetyCheck S5 S7 S7 IIHSrequirementonheadrestbyusingHRMD用头型测量设备 HRMD 对IIHS要求的校核 NOK MiddlePosition Whiplashscoreissue CF1117mm LowMostPosition 2020 3 28 7 SafetyCheck S8 S8 Requirementofheadrestraintgapsandclearancetoseatback uppermostandlowestposition 头枕间隙以及头枕到座椅靠背间隙检查 头枕最高和最低位置 GB15083 2006FMVSS202a 头枕最低位置与靠背间隙不大于25mm或165直径的球相切点间距不大于60mm STOchangetolessthan15mm CF1114mm HeadrestCarryoverfromCF14K 2020 3 28 8 SafetyCheck S9 S9 Sectionthroughheadrestshowingtheimpactangleof45degreesfromrearside头枕截面显示从后部向头枕的45度角碰撞 OK 2020 3 28 9 SafetyCheck S10 S10 Safetybeltanchoragezone wholetravelwindow 安全带系统安装区域 所有行程范围 o GB14167 值应为30 80 非带扣侧 2020 3 28 10 SafetyCheck S10 S10 Safetybeltanchoragezone wholetravelwindow 安全带系统安装区域 所有行程范围 o GB14167 值应为45 80 带扣侧 2020 3 28 11 SafetyCheck S16 S16 SIABlocation侧向安全气囊位置 Guideline 1 SAB与座椅表面的尺寸满足右边图示尺寸 设计座椅撕裂线时 气囊距撕裂线距离应为20 40mm 2 SAB与座椅STO面的距离应为10 15mm CarryoverCF11BackFrameandAirbag 2020 3 28 12 SafetyCheck S17 S17 ClearanceofseatbacktoBpillarforSIABdeployment用于侧向安全气囊展开的座椅靠背到车身B柱距离 Guideline 60mm NOKforqoros 2020 3 28 13 SafetyCheck S29 S29 PelvicimpactZone臀部侧撞保护区域 Guideline NoSharpedge 2020 3 28 14 SafetyCheck S30 S30 ClearanceforEurosidIIbackplateforreductionofsideimpactforcesondummyribsEurosidII模型靠背与靠背骨架夹角 减少侧撞对肋骨的伤害 NA 2020 3 28 15 SafetyCheck S31 S31 Anti SubmariningGuideline防下潜区域检查 cushion NO 2020 3 28 16 SafetyCheck S32 S32 SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面 GB15083 2006 Area1R 2 5 OK 2020 3 28 17 SafetyCheck S32 S32 SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面 GB15083 2006 Area2R 5 0 OK 2020 3 28 18 SafetyCheck S32 S32 SectionsthroughallInteriorProtrusionrequirement所有内部突出物要求的截面 GB15083 2006 Area3R 3 2 OK 2020 3 28 19 SafetyCheck S34 S34 Horizontal VerticaldistancebetweenseatcushionSTOandsteeringwheel座垫外表面到方向盘的垂直和水平距离 Designposition设计位置 High Forwardmostposition最前最高位置 2020 3 28 20 SafetyCheck S35 S35 Horizontal VerticaldistancebetweenseatcushionSTOandIP座垫外表面到仪表板的垂直和水平距离 Designposition设计位置 High Forwardmostposition最前最高位置 2020 3 28 21 ComfortCheck 2020 3 28 22 ComfortCheck C1 C1 Sectionsthroughthebackevery100mmstartingfromHpointperpendiculartotorsoline markminmeattometaldimension Otherdimensionshowseatsymetrical 从H点沿垂直靠背躯干线每一百毫米截面 每个截面显示最小MTM距离 其它尺寸显示座椅对称性 Guideline 35 H 400mm H 100mm H 300mm H 200mm H 0mm H 500mm 2020 3 28 23 Guideline 35 H 0 OK ComfortCheck C1 2020 3 28 24 Guideline 35 H 100 ComfortCheck C1 OK 2020 3 28 25 Guideline 35 H 200 OK ComfortCheck C1 2020 3 28 26 Guideline 35 OK ComfortCheck C1 H 300 2020 3 28 27 Guideline 35 H 400 OK ComfortCheck C1 2020 3 28 28 Guideline 35 H 500 OK ComfortCheck C1 2020 3 28 29 ComfortCheck C3 C3 Sectionsthroughthecushionevery100mmstartingfromHpointperpendiculartotrackorthigh markminmeattometaldimension Otherdimensionshowseatsymetrical 从H点沿垂直滑道或大腿每一百毫米截面 每个截面显示最小MTM距离 其它尺寸显示座椅对称性 Guideline 50 H 100mm H 100mm H 300mm H 200mm H 0mm 2020 3 28 30 ComfortCheck C3 Cushion OK Guideline 50 H 100 2020 3 28 31 NOK Guideline 50 H 0 ComfortCheck C3 Cushion CF11 CF16 2020 3 28 32 Guideline 50 H 100 ComfortCheck C3 Cushion OK 2020 3 28 33 Guideline 50 H 200 OK ComfortCheck C3 Cushion 2020 3 28 34 OK Guideline 50 H 300 ComfortCheck C3 Cushion 2020 3 28 35 ComfortCheck C5 C6 C5 SectionsthroughbackstartingfromHpoint alongcrosscardirectionevery100mmonbothside markminmeattometaldimension从H点沿着车身横向每一百毫米的靠背截面 显示最小MTM距离 C6 SectionsthroughcushionstartingfromHpoint alongcrosscardirectionevery100mmonbothside markminmeattometaldimension从H点沿着车身横向每一百毫米的座垫截面 显示最小MTM距离 OK Guideline 35 Guideline 50 Cushion Back 2020 3 28 36 ComfortCheck C8 C8 DistancefromHpointtolumbarapexalongtorsoline沿靠背躯干线从H点到腰托顶点的距离 OK MoveLumbarApexpointlower 2020 3 28 37 ComfortCheck C9 C9 Lumbarsectionatfullyretractedandextendedpositiontomanikin marklumbartravelanddimensiontomanikin腰托在最后以及最前位置与假人位置的截面 显示腰托行程以及与假人的位置尺寸 Tobeupdatedindetaildesignphase 2020 3 28 38 ComfortCheck C10 C10 CentersectionthroughHpointtoshowthecushionandbackcompressiondimension沿H点的中截面显示座垫和靠背的压陷量 CF11 CF16 2020 3 28 39 ComfortCheck C11 C11 CentersectionthroughHpointtoshowtheDpointdimension沿H点的中截面显示D点尺寸 OK Guideline 30 50 2020 3 28 40 ComfortCheck C12 C12 CushiontoBackbiteline markXandZdimensionfromHpoint座垫与靠背咬合点 显示从H点到咬合点的X和Z尺寸 2020 3 28 41 ComfortCheck C13 C13 CentersectionshowingcushionLengthandThighexitpoint markdimensiontoHpoint中截面表示座垫长度和大腿离去点 显示到H点的尺寸 CF11 CF16 NOK 2020 3 28 42 ComfortCheck C14 C14 Centersectionshowingshoulderexitpoint markdimensiontoHpoint中截面表示靠背离去点 显示到H点的尺寸 OK Guideline 460 480 2020 3 28 43 ComfortCheck C15 C15 Cushionwidth Insertwidth bolsterangleandbolsterheightatHpointand200mmforwardofHpointperpendiculartotrackorthighH点以及沿H点往前200mm垂直于滑道或大腿的截面 显示座垫宽度 中间宽度 侧翼角度和侧翼高度 H 0 CF11 CF16 NOK ToincreaseInsertWidth itwillbemorecomfortableforfatterpeople 2020 3 28 44 ComfortCheck C15 H 200 NOK ToincreaseInsertWidth itwillbemorecomfortableforfatterpeople 2020 3 28 45 ComfortCheck C16 C16 Backwidth insertwidth wingangleandwingheigthatH point 100mmup atlumbarapexand300mmup H点以及沿H点往上100mm 腰托顶点以及300mm处显示靠背宽度 中间宽度 侧翼角度和侧翼高度 H 0 NOK ToincreaseInsertWidth itwillbemorecomfortableforfatterpeople 2020 3 28 46 ComfortCheck C16 H 100 OK 2020 3 28 47 ComfortCheck C16 H 300 NOK ToincreaseInsertWidth itwillbemorecomfortableforfatterpeople 2020 3 28 48 ComfortCheck C16 Apexoflumbar NOK ToincreaseInsertWidth itwillbemorecomfortableforfatterpeople 2020 3 28 49 ComfortCheck C17 C17 DistancefromtheReclinerPivotpointtoHpoint XandZcoordinates 从H点到调角器转轴的距离 X和Z的尺寸 2020 3 28 50 ComfortCheck C18 C18 SectionthroughseatbeltbuckleandmanikinalongbucklecenterlineandperpendiculartoXZplan沿着安全带锁扣支架中心线并垂直于XZ平面的截面表示安全带锁扣和假人 2020 3 28 51 ComfortCheck C19 C19 Kneeroomstudy膝部空间分析 2020 3 28 52 ComfortCheck C22 C22 Clearanceofseatadjustmenthandle wheel switchtodoortrim座椅调节手柄 手轮 开关与门内饰距离 Guideline 45 OK DesignPosition 2020 3 28 53 ComfortCheck C22 C22 Clearanceofseatadjustmenthandle wheel switchtodoortrim座椅调节手柄 手轮 开关与门内饰距离 Guideline 45 OK HighestPosition 2020 3 28 54 ComfortCheck C22 C22 Clearanceofseatadjustmenthandle wheel switchtodoortrim座椅调节手柄 手轮 开关与门内饰距离 OK Guideline 45 Uppermostposition Lowermostposition Mindistance33mm 2020 3 28 55 ComfortCheck C22 C22 Clearanceofseatadjustmenthandle wheel switchtodoortrim座椅调节手柄 手轮 开关与门内饰距离 Guideline 45 NO NoLumberAdjustmentButtoninSTO 2020 3 28 56 ComfortCheck C22 C22 Clearanceofseatadjustmenthandle wheel switchtodoortrim座椅调节手柄 手轮 开关与门内饰距离 Guideline 45 NO NoLumberAdjustmentButtoninSTO 2020 3 28 57 ComfortCheck C23 C23 SeatadjustmentReachComfortZone座椅调节的舒适操作区域 OK MANUAL 2020 3 28 58 ComfortCheck C23 C23 SeatadjustmentReachComfortZone座椅调节的舒适操作区域 OK POWER 2020 3 28 59 Package 2020 3 28 60 OK PackageCheck P1P3P4P5P6P7P8 P1 HpointX Y Zcoordinatesatdesignposition设计位置H点X Y Z坐标 P3 Torsoangle Anglebetweentorsoandverticalline byusing95 manikin95 假人靠背角度 靠背与垂直线角度 P4 Hipangle AnglebetweenThighandTorso byusing95 manikin95 假人臀部角度 靠背与大腿角度 P5 Kneeangle Anglebetweenthighandleg byusing95 manikin95 假人膝盖角度 大腿与小腿角度 P6 Ankleangle Horizontalplanethroughheelpivottofootplan byusing95 manikin95 假人脚跟角度 脚跟平面与水平面角度 P7 HeelpointX Y Zcoordinatesbyusing95 manikin95 假人脚跟点X Y Z坐标 P8 HeelpointtoHpointdistance XandZ byusing95 manikin95 假人脚跟点到H点距离 X和Z 2020 3 28 61 HpointtravelwindowandX Y ZcoordinatesofallextremepointsH点行程范围以及所有极限点坐标 OK PackageCheck P2 2020 3 28 62 P9 Trackangle滑道角度 P10 SeatmountingpointX Y Zcoordinates座椅安装点X Y Z坐标 P12 Hpointtotrackuppersurfacedistanceperpendiculartotrackangle沿垂直滑道角度 H点到滑道上表面的距离 PackageCheck P9P10P12 2020 3 28 63 TrackwidthfromLHtoRH左右滑道宽度 OK PackageCheck P11 2020 3 28 64 P23 Completeseatwidth heightandlength座椅总宽 总高和总长P13 Seatbackandcushioncenterlinealignmentandalignmentwithheadrestcenterline座椅靠背与座垫的中心线对齐以及与头枕中心线对齐 OK PackageCheck P13P23 2020 3 28 65 P19 Buckle Pretensionerclearancewithconsoleatallseattravelposition安全带 预收紧装置在座椅全行程与中通道的距离 OK PackageCheck P19 2020 3 28 66 P20 CushionSTOclearancewithconsoleatallseattravelposition座垫STO在座椅全行程与中通道的距离 Guideline 10 最前最低位置3mm PackageCheck P20 2020 3 28 67 P21 BackSTOclearancewithconsoleatallseattravelposition靠背STO在座椅全行程与中通道的距离 Guideline 10 PackageCheck P21 2020 3 28 68 Guideline 25 P22 HeadrestSTOclearancewithroofatthelowestandhighestpositionwithinthefullbackadjustmentrange在靠背全行程范围 头枕STO在最高和最低位置与顶棚的距离 NOK PackageCheck P22 2020 3 28 69 P25 Seatloadthroughstudy座椅进入车门分析 25mmoffsetfromSealofdoor2mmMinclearancewithDriverSeat PackageCheck P25 2020 3 28 70 DFM DFACheck 2020 3 28 71 DFM DFACheck D1 D1 ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客户指定的工具对座椅到车身的安装螺栓 螺母和螺钉的安装空间分析 前安装支脚装配 OK Seatmovedrearwardmost TooltoCushionandOutertrackclearanceissue QOROSMEtocheck 2020 3 28 72 DFM DFACheck D2 D2 ToolclearancezonesforseattovehicleassemblyatOEMassemblyplantbyusingcustomerspecifiedtool用客户指定的工具对座椅到车身的安装螺栓 螺母和螺钉的安装空间分析 OK 后安装支脚装配 Seatmovedforwardmost 2020 3 28 73 Kinematics 2020 3 28 74 K1 Centersectionshownbackadjustmentrangewithreclinerpivotpointandrelationtocushion Alsoshowncushionadjustmentrangeifcushionisindependentlifting中心截面围绕调角器轴显示靠背在调节范围内与座垫的关系 如果座垫独立调节 同时显示座垫调节范围 TBD 4 8mminterferenceatdesignposition cushion back 4 4mminterferenceatbackforward30 2 5mminterferenceatbackrearward25 KinematicsCheck K1 2020 3 28 75 K2 Uppertrackoverhangtothelowertrackendattherearwardandforwardmostpositions在滑道极限位置 上滑道与下滑道的悬臂距离 KinematicsCheck K2 2020 3 28 76 K3 Buckleanchorageoverhangtolowertrackendattherearmostposition在座椅最后位置 安全带锁扣固定点与下滑道端面的悬臂距离 KinematicsCheck K3 2020 3 28 77 K4 ClearanceofLumbarhandlewithbackSTOandothercarinterior loweranduppermostposition 腰托手柄与靠背STO和其它车身内饰的间隙 手柄最低和最高位置 KinematicsCheck K4 GMGUIDELINE NoLumbarhandle needSTOinput 2020 3 28 78 K6 ClearanceofReclinerhandlewithcushionSTOandothercarinterior loweranduppermo