压铸模具管理及保养规范中英文版

压铸模具管理及维护规范压铸模具管理及维护规范 Die castingDie casting moldmold managementmanagement andand maintenancemaintenance practicespractices 1 1 目的 目的 PurposePurpose 加强压铸模管理 保证压铸模正常维护 保证压铸正常生产和产品质量 延长压 铸模使用寿命 降低成本 Strengthen of die casting mold through normal maintenance to ensure normal production and product quality and prolong life of die casting mold and reduce costs 2 2 适用范围与职责 适用范围与职责 ScopeScope andand ResponsibilitiesResponsibilities 本公司所有的压铸模具管理与保养 Die casting mold management and maintenance 压铸车间负责模具的日常保养 工艺部模修人员负责模具维护及维修 Die casting mold production flooe responsible for routine maintenance Engineering parting surfaces exhaust vents have no aluminum copper or zinc residue and dirt 3 5 4 检查压铸模顶杆推板和顶杆固定板 联接必须牢固 顶杆推板上拉杆孔螺纹必须 完好 Check the casting mold ejector push plate and ejector fixed plate ensure ejector push rod hole threads are intact 3 5 5 检查压铸模吊环螺钉不能有裂纹 吊环螺钉与压铸模联接必须牢固 Check the casting mold screw rings ensure no cracks screw rings and die casting mold must be secure 3 5 6 压铸模合模时应保证复位杆与分型面齐平 插芯到位 Die casting mold should ensure that the reset lever is flush with the parting line and the inserts in place 3 63 6 压铸模维护与保养压铸模维护与保养 DieDie CastingCasting MaintenanceMaintenance 压铸模的保养分为日常保养与周期性保养压铸模的保养分为日常保养与周期性保养 CastingCasting moldmold maintenancemaintenance isis divideddivided intointo routineroutine maintenancemaintenance andand periodicperiodic maintenance maintenance 日常保养主要将模具外表面铝渣及污垢清理干净 日常保养主要将模具外表面铝渣及污垢清理干净 RoutineRoutine maintenancemaintenance isis mainlymainly cleanclean thethe outerouter surfacesurface ofof thethe moldmold andand aluminumaluminum dirtdirt residue residue 周期性保养要求如下 周期性保养要求如下 PeriodicPeriodic maintenancemaintenance requirementsrequirements areare asas followsfollows 压铸模卸下后 压铸工必须将其吊到指定位置摆放 由压铸模维修工进行以下维护 保养 After removing the casting mold die casting must be put at specified location after perform the below maintenance a 清理压铸模 包括滑块 型腔 型芯 排气系统等 上铝 铜或锌 屑 污垢物 保证压铸模清洁和排气通畅 清理粘铝部分后进行打磨抛光 a casting mold cleanup including the slider cavity core exhaust system etc on the aluminum copper or zinc debris residue and to ensure the casting mold exhaust vent unobstructed After cleaning perform polishing b 擦净模具和冷却水管上的油污 b wipe the grease on the die and cooling pipes c 按 3 5 进行压铸模检查 c to carry out die casting mold inspection Refer to 3 5 d 对有弯曲 裂纹和折断的型芯 顶杆 进行修复或更换 d Repair or replacement for bending cracks and broken core ejector e 每套压铸模每经过 1 万模次左右压射后 用除垢剂清除压铸模冷却水道的水垢 保 证水流通畅 e Each casting mold after every 10 000 times or so usuage use descaling agent in the cooling water pipes to ensure no blockage and smooth flow f 每套压铸模每经过锌合金 3 万模次左右 铝合金 2 万模次左右 对型面重新进行 打磨 抛光 必要时重新进行氮化处理 f zinc alloy die casting mold after 3 million times or so Aluminum 2 million times or so to do re surface grinding polishing re nitriding treatment when necessary 3 73 7 压铸模维修 压铸模维修 DieDie CastingCasting RepairRepair 对于损坏的压铸模 经有关人员确定修理方案后 压铸模维修人员及时进行修理 修理后的压铸模 经有关人员检查 确认合格才能进行试压 试压件经尺寸检查 或试 加工与装配 合格后 才能确认压铸模正常 投入生产 并必须做好记录 For die casting mold damage die casting mold maintenance staff promptly repaired after identified the problem After repaired die casting check to confirm if repair work is done properly by producing some samples for dimension check or test machining and assembly before put into production with proper record of repair work done 3 8 压铸模维修检查 压铸模维修检查 CastingCasting moldmold maintenancemaintenance checkcheck 压铸模维修