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SupplierProgramReviewMeeting 1 GM1927 15 APQPKick offMeeting AdvancedProductQualityPlanning SupplierProgramReviewMeeting 1 Purpose CommunicatetheprocessthatwillbeusedtoprovideprogramupdatesforAPQPDeliverables ConfirmAPQPcommunicationChannelsbetweenSupplierandGM EnsurethatGMrequirementsareunderstood UnderstandcurrentprogramstatustoensureconformancetoGMTiming Provideaformalprocesstoraiseopenissuesforresolution Formjointfocusonfuturesteps Background APQP GlobalAPQPDevelopmentAPQPProjectPlanOverviewAPQPKick offMeeting SQRequirements ProgramTiming ReviewChecklists IdentifyOpenIssuesSummary Agenda Background Definition AdvancedProductQualityPlanning APQPStructuredmethoddefinesandestablishesstepsnecessarytoensureproductmeetscustomerrequirementsRequiredforallnewpartsResponsibilityofthesupplierPurpose Structure CommunicatestherequirementsnecessarytodevelopaproductqualityplanTopManagementsupportbythesupplieriskeytothesuccessoftheanyAPQPprocessRequiresanenvironmentoftrustandcooperationbetweenallparties APQP QS 9000APQPDirectionEstablishmentofanAdvancedProductQualityPlanQS 9000section4 2 3 1requirestheestablishmentofanadvancedproductqualityplanAIAGAPQPManualisreferencedasthedocumentthatshouldbeusedDetailofspecificdeliverableswasnotclearlydefinedSeparate unique Regional Divisionalrequirementsdeveloped Background GMGlobalAPQPGM 1927istheGeneralMotorsCommonGlobalAPQPManualGM scommondirectionforthedevelopmentandimplementationofanAPQPplan GlobalAPQPDevelopment CommonGlobalAPQPProcessforGMWorldwideGM 1927replacesallregionalanddivisionalAPQPreferencemanualsGM 1927harmonizedandstandardizedthemultipleregionalanddivisionalAPQPmanualsAlignswiththe5phaseswithintheAIAGAPQPmanualandprovidesthedetailrequiredtoimplementanAPQPplanAlignswithGM s4PhaseProgramTimingandDeliverables GlobalAPQPDevelopment GM1927DocumentsandFormsOrdering Orderinginformationforalldocumentsandmanualslistedorreferencedthroughoutthismanual GM1927 iscontainedonpageIIElectronicCopies Thismanualandalldocumentsthatarepartofthismanual thisincludesanydocumentwithaGM1927number canbefoundthroughtheinternetattheGMSupplyPowerwebsiteT thenfollowthesesteps LoginSelectQualityPowerSelectLibrarySelectSupplierQualitySelectAPQPManual Documents GlobalAPQPDevelopment CombinationoftheBestProcesses ManualContentsPrefaceTableofContentsRASICExplanationofPMI s ProcessModelIntegration PMI sfor17Tasks DeliverablesAppendicesGlossary GlobalAPQP The17TasksaretheKeyforSuccess APQP AtaGlance Showsthelinkageofthe17deliverablesto GM s4phasetimingGM sSourcingProcessAIAGAPQP5phaseswithintheAPQPplanningprocessThefocusoftheAPQPProjectPlanisontimingofeachdeliverableLevelsofcompletenessforspecificdeliverablesisclearlyidentifiedTherequiredcompletionofitemsistiedtothespecificGMbuildevent APQPProjectPlan APQPProjectPlan StartHereTask4 APQPProjectPlan SupplierActivities Task4 SupplierProgramReviews Overview 4 SupplierProgramReviews APQPMajor OpenIssuesListAPQPTimingChartUpdatesProgressofTooling Fixtures GagesSupplierManufacturingAssessmentLetters 3letters LessonsLearnedDesignIssuesRPNReductionPlansAIAGNewEquipmentChecklist A 3 AIAGProcessFlowChecklist A 6 AIAGPFMEAChecklist A 7 AIAGControlPlanChecklist A 8 GP 12Plan SQEswillReviewDocumentsatMeetings Suppliersneedtobepreparedforeachmeetingwithsupportingdocuments SupplierProgramReviews2 3 4 Task6 5 TimingCharts OpenIssues 6 ManufacturingAssessmentLetters ManufacturingAssessments Design cantheDesignbeManufacturedtoConformtoallGMPerformanceRequirements Prototype usingtheIntendedProductionProcess willallPartsConformtoGMRequirements ProcessCapability willtheProductionProcessProvidePartsthatConformtoGMRequirements SupplierResponsibility EvaluateFeasibilityduring3stagesofprogramdevelopmentSubmitLettersSignedbytheManufacturingPlantManager Purpose SupplierEvaluatesManufacturabilityofthePart 6 ManufacturingAssessmentLetters 7 FlowChart 8 DesignFailureModeandEffectsAnalysis 9 DesignReviews 10 Gage Tooling EquipmentReviews 11 GP11Prototype 12 PFMEAStrategy 13 ControlPlans SQRequirementsProgramTimingReview1927 14ChecklistOpenIssuesSummary APQPKick offMeeting Agenda SupplierQualitySOR SupplierQualityhasaGlobalStatementofRequirementsthatappliestoallsuppliers SORIncludedintheGMRFQ SupplierQuotationstoGMmustincludeasignedcopyoftheSOR indicatingcompliancetotheserequirements GM1927 4isIncludedinallGMRFQs SuppliersubmitsaspartofQuotetoGM includesrequesteddocuments ReviewSupplierQualityInformationprovidedanddiscussexceptions UpdateAPQPOpenIssuesListforexceptions RequiredQualityInformationLetter LessonsLearned ReviewLessonsLearnedinGMSupplyPowerwebsite Obtainworksheetonmajorcomponents EvaluateLessonsforapplicationtonewpartDiscussotherLessonsLearnedfromsimilarpartsObjectiveofthisactivityis AvoidRepeatIssues ProgramTimingInformation DefineProgramTimingElements MajorProgramBenchmarkDatesareprovidedbytheSQE GM1927 2providestheMinimumlistofactivitiesthatmustbetrackedbythesupplierSupplierscompletetheformandreturnittotheSQE UpdatesshowingprogressareforwardedtotheSQE DetailedevaluationsareconductedaspartoffutureProgramReviews ProgramContacts WhotoContact GM1927 17ListtheKeyPositionsneededtoManageNewPrograms APQPKick OffMeetingChecklist Review1927 14ChecklistIdentifyOpenIssues GMresponsibility SupplierResponsibilityAddItemstoAPQPOpenIssueList GM1927 5 DriveallIssuestoClosure RequirementsfromSuppliers ProactiveConformancetoAIAGAPQPRequirementsandGMGlobalAPQPTasksDevelopDetailPlansforEachPart System RobustPartDesigns RobustProcesseswithError proofingZERODEFECTSMaintainProgramTimi

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