大型储罐制作安装质量检验和试验计划(中英对照）.doc

Inspection and Test Plan for Storage Tanks储 罐 施 工 质 量 检 验 和 试 验 计 划NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注1Review of tank drawing储罐图纸会审Drawing content and interface of all the specialties图纸内容、各专业衔接GBJ128-90Review and check审查核对All全部CReview records会审记录Design Dept.设计部门Technical Dept 技术部门2Compiling Procedure documents程序文件编制Procedure documents程序文件Drawing,GBJ128-90 and relevant图纸、GBJ128-90及相关要求Review and check审查核对All全部CApproved letter批复文件Technical Dept 技术部门3Training of technique技术交底Situation of standardization ,guidance and practicability规范化、指导性、实用性情况Construction procedure document施工技术文件Witness见证All全部CRecords of training交底记录Technical Dept 技术部门4Tool appearance and propertyinspection施工机具检查和报验Good appearance with better property外观完好，性能经检验合格Test and observe试验、观察All全部CCheck records检查记录设材部5Inspection for the crane and transport tools吊装机械及运输机械检测Good appearance with better property外观完好，性能可靠，无超标污染Test and observe试验、观察All全部CCheck records检查记录调度部NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注6Metrology instruments计量器具Check whether the instruments are enough and still validity计量器具齐备、且在检定期内Relevant requirements相关要求Review and check审查核对All全部CVerification certificate检定证书QA/QC DeptQA/QC部门7Welding technique焊接工艺Whether technique assessment welding technique card and welder qualification焊接工艺评定、焊接工艺卡和焊工考试JB/T4708-2000Review and check training and examination审查核对培训和考试All全部CTechnique assessment and technique card training recordsTechnical Dept 技术部门QA/QC Dept.QA/QC部门8Qualification check资质检查NDE personnel qualification and welder qualification certificateNDE人员资质、焊工资质证书Relevant requirements of qualification资质等相关要求Review and check审查核对All全部BNDI and welder personnel registration form无损检测、焊工人员登记表QA/QC DeptQA/QC部门Measurement instruments and inspection equipment测量仪器、检测设备Relevant requirements of qualification周检等相关要求Review and check审查核对All全部BInstrument and equipment registration form仪器设备登记表NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注9Checking and acceptance of foundation基础交接验收Veracity and integrality of foundation construction records基础施工记录等技术文件准确齐全GBJ128-90Review and check审查核对All全部BHanding over certificate of foundation, measuring reports基础交接证书、测量报告Technical Dept 技术部门QA/QC Dept.QA/QC部Foundation settlement shall be check several times during the various stage ofTank erection.在储罐安装期间，应及时进行基础沉降观测。GBJ128-90Review and check审查核对All全部Deviation of foundation orientation,elevation and surface flatness基础方位、标高、表面平整度等偏差情况GBJ128-90Measurement实际测量Spot test抽查10焊接材料Welding mareialsQuality of the supplied welding material (includes appearance)焊材供货质量（包括外观质量）GBJ128-90等相关要求Check the quaity guarantee检查质保书Spot test抽查B质保书quality guranteeMaterial Department材料部QA/QC Dept.QA/QC部Prification extent of the protection gas保护气体纯度检验GBJ128-90等相关要求Gas composition analysis report检查气体含量分析报告Spot test抽查BGascomposition analysis report气体含量分析报告（按批次检查）NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注11Steel plate delivery inspection钢板到货检查Documentation inspection and quality certificate资料检查、质量证明书GBJ128-90Check and review实际测量All全部BInspection records of material delivery材料到货检查记录MaterialDept.材料部门QA/QC Dept.QA.QC部门Visual check and ensure no surface defect外观检查钢铁无表面缺陷GBJ128Visual check审查核对Spot test抽查CInspection records of material delivery材料到货检查记录Thickness of steel plate no less than permitted subtractive deviation of design thickness钢板厚度不小于设计厚度减少允许负偏差GBJ128Vernier caliper游标卡尺Spot test抽查CInspection records of material delivery材料到货检查记录12Makeup drawings排版图 makeup drawings of the soleplate, wainscot, pesk plate marked with the uniform number壁板、底板、拱顶板须板绘制排版图，并统一编号进行标识GBJ128check the number of the drawings检查有统一标识的排版图All全部Bmakeup drawings排版图Technical Dept 技术部门NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注13Blacking and cutting下料切割Check drawing,blanking content and dimension groove surface quality according to design drawing依据设计图核查图纸与下料内容及尺寸，坡口表面质量GBJ128Visual check观察检查Spot test抽查CConstruction records施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门14Marking shifting标记移植Situation of marking shift标记移植情况GBJ128Visual check观察检查Spot test抽查CConstruction records施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门15The bottom plate installation底板铺设Confirm the the bottom center底板中心位置确定GBJ128All全部BConstruction records施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门The sand spraying work of the bottom plate, painting work底板下表面喷砂除锈、涂刷防锈涂料，检查干膜厚偏差GBJ128Check the oil adherisive用油膜测厚仪检查Spot test抽查BReport of the thickness of the coating油膜测厚报告16Fitting up of bottom plate罐底板组对Orientation,clearance or the length of overlap,ect.罐底板安装方位，组对间隙或搭接长度等GBJ128-90Measurement实际测量Spot test抽查CConstructionrecords施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注17Welding of bottom plateassembling底板铺设焊接Dimension and welding尺寸、焊接GBJ128-90Visual check and NDT目测、探伤Spot test抽查BNDT report探伤报告Constr. Dept 施工部门QA/QC DeptQA/QC部门18底板外圆确定The outer circle of the bottom plate confirmFind and confirm the the outer appearance size, and make out clear marks在底板上找出，并确定油罐外形圆尺寸，做出明显标识GBJ128-90检查标识Inspection of the marksAll全部B检查记录inspection recordTechnical Dept 技术部门QA/QC DeptQA/QC部门19Rolling of steel plate钢板滚圆Curvature meets withrequirements曲率符合要求GBJ128-90Former check样板检查Spot test抽查CConstruction records施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门20Shellassembling壁板组对Plumps,peaking,bending, ellipticity,verticality, clearance,misalignment, position line of tank shell罐壁凸凹度、曲率、椭圆度、垂直度、对口间隙、错边量组装标记、方位线GBJ128-90Measurement实际测量Spot test抽查BInspection records of tank assembling罐体组装检查记录Constr. Dept 施工部门QA/QC DeptQA/QC部门Assemb-ling of every circle每一圈组对NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注21Drill hole of the tank罐体开孔Comply with the design drawings与设计图纸一致GBJ128-90Measure测量Spot test抽查CConstruction records施工记录Technical Dept 技术部门QA/QC DeptQA/QC部门22Shell welding壁板焊接Inside and outside quality of welding焊接内在、外观质量GBJ128-90Visual check and NDT目测、无损检测Spot test抽查BNDT report and welding inspection records探伤报告、焊接检查记录Constr. Dept 施工部门QA/QC DeptQA/QC部门Weldin-g of every circle每一圈焊接23Installation of the arc proof拱顶板安装搭接宽度允许偏差拱顶安装后弧度偏差GBJ128-90板尺弧形样板the camber sampleSpot test抽查BConstruction records施工记录Constr. Dept 施工部门QA/QC DeptQA/QC部门24Vacuum test真空试漏All welding of bottom plate all shell-to-bottom welds底板所有焊道、所有大角缝GBJ128-90Vacuum test真空试漏All全部BCheck records检查记录Constr. Dept 施工部门QA/QC DeptQA/QC部门25Attachment assembling附件安装Integrality and rightness of attachment installation附件安装齐全正确GBJ128-90Onsite check现场检查All全部BCheck records检查记录Technical Dept 技术部门QA/QC DeptQA/QC部门NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注26Heat treat inspection热处理检查Heat treat curve,hardness test热处理曲线、硬度测试Relevant requirements相关要求Onsite check现场检查Spot test抽查BRecords/Reports记录/报告Technical Dept 技术部门QA/QC DeptQA/QC部门27Internal floating roof delivery inspection内浮顶到货检查Documentation integrality and dimension meets with requirement资料齐全、几何尺寸符合要求Relevant requirements相关要求Measurement测量检查Spot test抽查BMaterial delivery inspection records材料到货检查记录Technical Dept 技术部门QA/QC DeptQA/QC部门28Internal floating roof installation内浮顶安装Clearance from tank shell,airproof,check whether there is distortionAssembling drawings安装图Measurement测量检查Spot test抽查BInspection records检查记录Constr. Dept 施工部门QA/QC DeptQA/QC部门29United check before hydrotest充水试验前联合检查Welding assembling integrality,NDT integrality and dimension of tank shell组装焊接完整性、探伤完整性、罐体几何尺寸GBJ128-90Documentatio-n inspection and onspot check资料检查现场检查All全部BCheck records of tank shell罐体几何尺寸检查记录Technical Dept 技术部门QA/QC DeptQA/QC部门NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注30Hydrotest充水试验Leaking test,foundation settlement monitor严密性试验、基础沉降观测Drawing and hydrotest procedure图纸、充水试验程序Documentatio-n inspection and onspot check资料检查现场检查All全部BWhole test records and settlement records总体试验记录基础沉降观测Technical Dept 技术部门QA/QC DeptQA/QC部门Agility and freedom of ascent and descent of the internal floating roof,and osmosis test浮盘升降自由灵活和渗透性试验Procedure documentation程序文件Documentation inspection and onside check现场检查资料检查All全部BTest records of the internal floating roof试验记录Technical Dept 技术部门QA/QC DeptQA/QC部门31Flushing and blowing冲洗和干燥Ensure no water damage on tank shell罐体内外干净无水渍Relevant requirement相关要求Visual check目测检查All全部BCheck records检查记录Technical Dept 技术部门QA/QC DeptQA/QC部门32Sand blasting喷砂除锈Check whether surface quality meets with requirements表面质量是否符合要求Procedure documentation程序文件Surface check表面检查All全部BConceal records隐蔽记录Constr. Dept 施工部门QA/QC DeptQA/QC部门33Painting涂漆Check painting equipments,materials,painting thickness of every layer,painting holiday and adhesion,etc对涂漆设备、油漆材料、每层涂漆质量和厚度、气密性及附着力进行检查Procedure documentation程序文件Check one by one逐项检查All全部BConceal records measureing reports隐蔽记录、测量报告Constr. Dept 施工部门QA/QC DeptQA/QC部门NO.序号Control point控制点名称Contents for inspection检查内容Standards依据检准InspectionMethod检查方法InspectionScale检查比例Grade point of Check检查点极别Records记录资料ResponsibleDepartment责任部门Note备注34Completion and acceptance交工验收Whole inspection总体检查Onsite check现场检查Surface check表面检查All全部BRecords of completion and acceptance竣工验收记录Technical Dept 技术部门QA/QC DeptQA/QC部门Sorting and inspection of documentation records资料记录整理、检查Contract requirements合同要求Check one by one逐项检查All全部BAs-built dossier竣工资料Technical Dept 技术部门QA/QC DeptQA/QC部门Note :1 rocurement Department is responsible for organizing and executing the inspection and test of materials,and QA/QC Department should attend the inspection and test材料部门为材料的检验和试验的组织和实施部门，QA/QC部为参加部门；2 QA/QC Department is responsible for organizing and executing the inspection and test during construction,Construction Department should attend the inspection and test.QA/QC部门为施工过程中检验和试验的组织和实施部门，施工部门为参加部门； 3. Class-A quality control items, which are also called stop points are the key construction procedures, resulting in the quality concern of the construction. It must be jointly inspected, measured and confirmed by engineers and quality controller of relevant specialties, major principals of construction teams, and relevant supervisor from 业主/*. A级质量控制点也称停止点，它是关键、重要的施工工序，其质量后果对施工产品质量影响的程度是严重的。必须由质监站、*相关监理员相关专业工程师、质检员、施工队主要负责人、共同检查、测量和确认.Relevant supervisors from 业主/* shall be informed to move in the field in writing 24h before Class-A quality control items is performed. A级质量控制点须提前24h书面通知业主/*相关监理员到场。Class-A quality control items must not performance the following process until the completion work have been accepted and approved by the PMC A级质量控制点必须经验收各方确认为合格并签署齐全后方可进行下道工序施工。4. This type of quality control items which are also called witness point are the very important construction procedures, resulting in the quality concern of the construction. It must be jointly inspected, monitored and controlled by engineers and quality controller of relevant specialties, and major principals of construction teams.B级质量控制点也称见证点，它是关键的施工工序，其质量后果对施工产品质量影响的程度是较严重的。必须由相关专业工程师、质检员、施工队主要负责人、*相关监理员共进行检查和监督、控制.Relevant supervisors from 业主/* shall be informed to move in the field in writing