生产管理人员培训教材.doc

construction of party communist network, mobile, Al, where XX channels, taught the XX Party app platform and learning such as distance education platform. Guide party members to use e XX Party members participate in networked learning, interaction and three lessons, offline synchronization of encouraging party members to carry out study and education, enriching the content of forms, expand the coverage of education. 5, strengthen the Organization and supervision. Party (total) branch to effectively assume the main responsibility for organizational learning, combining to make a study plan, urged the implementation of three lessons system and implementing learning requirements. For different areas, different types of party members actual situation and needs, providing suitable learning materials and time, venue and funding of the necessary protection. Task specific, precise, and educational differences. Town Party Committee will set up a two study and education Steering Group, customized research, targeted monitoring, on-site observation and random way, timely understanding of party members and cadres and ordinary party members to study, identify and resolve symptoms and problems to ensure education solid and effective. Poor organization and perfunctoryResponsibilities, well, serious criticism and serious accountability, and reported as appropriate. 6, lead. Party leading cadres should set an example, to lead by example in the whole town, layers of driven model, layer upon layer, formation of the shots, the overall general effect of linkage. Leading cadres should learn first and be in front, asking others to do you first do it, asks of othersbalanced and run the satisfaction of the people education. Room XX City Bureau of educational supervision of XX municipality May 6, 2016 County economic information and Business Council System Committee two learn a do learning arrangements specific programme for advance full strictly rule party, according to County Organization Department on County two learn a do learning arrangements of specific programme and I Board learning education implementation programme spirit, according to distinguish level, and has targeted solution problem of requirements, ensure learning education made effectiveness, promote all members consciously respected Constitution, and comply with party rules, with XI General Secretary series important speech spirit armed mind, and guide practice, and Promote the work and be qualified party members and learning arrangements are hereby makes the following specific programmes. Learning requirements, on all party members to study the party Constitution and party rules and unify the XI series of important speech, General Secretary, speech learning series to deepen understanding of the Constitution Party rules, Constitution Party rules in the deep insight series address the basic spirit and practical requirements. 1. Constitution Party rules. Learning of the party Constitution, a deep understanding of the partys nature, purpose, guiding principles, goals, organization, good style, grasp conditions, rights and obligations of party members, bearing in mind that oath, clear qualified party member criteria and conditions. Learning the code of self-discipline of the CPC, the CPCs disciplinary regulations, the Chinese Communist Party Member Rights Ordinance and so on, mastering self-discipline standards of four must, the four upholdings, mastering various types of disciplinary offence and punishment provisions. 2. series spoke. To XI General Secretary series important speech reading (2016 version) and out poverty for basic textbook, learning understand XI General Secretary series important speech of basic spirit, learning understand Central ruling acting political new concept new thought new strategy of basic content, learning understand XI General Secretary in Fujian work during advocate of four grassroots immediately on do drop weak bird first fly and the in Nanping research study proposed of gravity Xia moved, and innovation mechanism, important thought, Master and strengthen the party spirit, fulfills the purpose ideas, moral character, conservation related to the basic requirements. Main understand master following aspects content: (1) ideal faith is Communists spirit Shang of calcium, set right of worldview, and Outlook on life, and values; (2) China dream is national of dream, and national of dream, and people of dream, is Chinese modern yilai most great of dream, core Essentials is national prosperity, and national revitalization, and people happiness; (3) China features Socialist is achieved Chinese great revival of way, enhanced road confidence, and theory confidence, and system confidence; (4) four a full Strategy layout is new of history conditions Xia party ruling acting political total strategy, consciously with four a full led the work; (5) insisted innovation, and coordination, and green, and open, and shared development is relationship China development global of one deep change, according to new development concept do job; (6) practice line Socialist core values, promote Socialist thought moral and Chinese traditional virtue生产管理人员培训教材一：概念1、 人们使用工具来创造各种生产资料和生活资料的过程叫生产。2、 投入产出图投入 生产过程 产出生产对象生产劳动力 形态转换 有形（产品）生产手段 时间转换 生产方法 空间转换 无形（服务）生产空间生产时间 二、职能和任务1、 职能：计划、组织、指挥、控制、协调。2、 任务：保证Q、C、D三方面的要求。Q：Quality 质量。保证产品质量。C：Cost 成本。保证较低的制造成本。D：Delivery 交货期。保证客户要求的交货期。三、生产过程生产技术准备过程 辅助生产过程 基本生产过程生产服务过程1、 生产技术准备过程，是指生产前的技术准备工作：包括产品设计、工艺设计、工装设计、材料消耗定额和工时消耗定额的制定，劳动组织等。2、 基本生产过程：直接进行的加工过程和转换过程。如冲压、注塑、机加工、装配等。3、 辅助生产过程：保证基本生产能正常进行所必需的各种辅助性生产活动。如设备维修、动力供应、工夹具制造等。4、 生产服务过程：为基本生产和辅助生产服务的各种生产性活动。如采购、仓管、试验、检验等。四、生产组织的原则1、 使生产过程的各阶段都城有相互衔接、协调、保证人力、物力、空间都能得到最充分的利用，使生产取得最优的效果。一般组织架构销售科基本车间辅助车间供应科工艺科设计科计划科厂长 五、生产过程组织的基本要求1、 生产过程的比例性；2、 生产过程的连续性；3、 生产过程的均衡性。六、生产计划与其它计划的关系生产计划1、 生产型企业劳动工资计划成本计划物料供应计划财务计划2、 经营性企业利润计划销售计划生产计划成本计划财务计划七、生产计划的编制与平衡1、 生产计划的编制原则1） 全局观念 2）平衡观念3）留有余地4）切合实际5）必需有切实可行的核算基础2、 生产计划的编制依据1） 销售计划与协议合同2） 市场预测3） 企业的长期计划4） 库存储备量5） 生产技术准备6） 外协外购7） 计划生产能力8） 劳动定额9） 期量标准第二节 工艺管理一、 PE：生产工程，如作业指导书、工艺文件、工艺方法等。（宏观控制）二、 IE：工业工程，流程分析、工时定额等。（微观控制）第三节 生产过程布局一、 厂址选择1、 周围环境2、 材料来源3、 运输路线4、 动力供应5、 地形地势6、 劳动力来源7、 产品销售条件8、 建厂投资费用二、 工厂的平面布置基本要求1、 流程畅通。各个基本车间按工艺流程的顺序布置，保证物流畅通，运输距离最短。2、 高效率的使用空间。3、 良好的适应性和灵活性，为下一步发展做准备。三、 设备布局1、 按工艺流程布局；2、按产品布局；3、综合布局。可根据不同的生产类型来选择布局类型四、 生产过程的流程分析1、 流程的构成。作业（加工）O，检验（质的检验和量的检验），搬运停滞（等待D库存）2、 流程的分析。方法：5WIH法，IE工业工程。3、 流程的时间分析流程的时间停滞时间搬运时间检验时间加工时间 直接生产时间 辅助生产时间注：要控制生产时间必需首先控制辅助时间，降低加工时间。第四节 现场管理和作业排序一、 场管理的对象1、 对象：人、机、料、法、环、信2、 方法：管理制度、标准、方法和手段3、 职能：计划、组织、协调、控制、激励4、 目的：优质、低耗、高效、均衡、安全、文明生产二、 现场管理的任务1、 制造切实可行的现场管理标准、指标体系、评估内容和考核方法，提高现场管理水平。2、 推行一些行之有效的国内外现场管理方法和手段，为提高产品质量和啬经济效益服务。如：5S、一个流、满负荷工作法等。第五节 物料需求计划MRP 制造资源计划MRP一、 RP：根据成品的需求自动地计算出，构成这些成品的部件，以及原材料的需求量。由成品的交货期计算出各零部件的生产进度日程控，及外协件的采购日程。二、 制造资源计划MRPMRP是在闭环MRP完成生产的计划与控制的基础上进一步扩展，将经营、财务与生产管理子系统相结合，形成计划经营大纲。三、 MRP的工作逻辑根据产品的生产量，计算出零部件与原材料的需求量，根据产品的交货期，展开成零部件的生产进度日程及原材料与外购件的采购日程。当计划有变时，能根据新情况区别轻重缓急，调理生产优先顺序，重新编制出符合新情况的生产作业计划。MRP的目标1） 保证按时供应用户所需产品，及时取得所需原材料及零部件。2） 保证尽可能性你的库存水平。3） 计划生产活动，交货速度；使生产的各个环节紧密的衔接有序。闭环MRP生产计划大纲主生产计划粗能力计算 NO是否可行物料需求计划：能力需求计划 NO 是否可行YES生产派工采购执行结果反馈第六节 准时生产方式（JIT）一、 概念：在需要的时候按需要的量，生产所需要的产品。（juat in time）二、 JIT生产方式的目标和手段降低成本，彻底排除浪费，获取最大利润。（方式，手段见附表）三、 实现适时，适量生产的具体方法1、 生产同步化，即从上工序直接转入下工序。2、 生产均衡化，总装向前工序领取物料时均衡合理使用各种零部件。3、 看板管理，公司只下达总装生产指令。其他车间的生产指令均通过看板来实现，即后工序在需要的时候用看板向前工序领取所需要的量时，同时就向前工序下达了工作指令。附表二JIT的目标和手段获取最高利润降低成本-彻底排除浪费质量保证弹性作业人数适时适量Just in time自动化少人化多面手生产同步生产批量极小设备配置后工序领取缩短作业更换时间生产均衡化-标准作业看板管理JIT的生产指令 传统生产管理中的生产指令生产计划生产计划 生产指令生产指令实际生产数实际生产数生产指令工序C工序B工序A工序C工序B工序A完成完成 看板 看板库存A 库存B通过比较得出前者库存物料信息更准确。第七节 生产中常见的问题和改善方法一、 工厂内常见的现象1、 经常停工待料，甚至“一天打鱼，两天晒网”。2、 无休止的加班，每天加班。工人加班时间越长，就越疲劳，越疲劳效率就越低，导致恶性循环。3、 前后工序之间的半成品或零部件衔接不上，我要的没有，不要的一大堆，且还在拼命生产。4、 工厂生产现场的零件和半成品堆积如山，生产不能顺畅地流动下去。5、 生产计划表徒具形式，你做你的计划，我做我的产品，生产计划达成率低，生产与计划脱节，生产计划的权威性不够。6、 生产计划表变动频繁，不是追加就是取消，导致生产一片混乱，生产失控。7、 紧急订单多，生产计划无法正常进行，所谓牵一发而动全身。8、 交货经常延迟，影响公司信誉。9、 生产现场混乱，物料混放，导致品质失控，品质的失控又要反工，因此又扰乱了原来的生产计划。10、 材料、零件和成品积压过多，导致企业资金积压，资金周转困难。有的由于生产失控，导致一些库存品成为“呆帐”（过期或因设计更改而报废）给公司带来了不必要的损失。二、 改善方法：以上的乱现象意味着生产缺乏秩序与纪律，要控制以上现象就必需制下一套纪律来加以控制。即管理上的游戏规则即管理制度，生产管理制度主要是规划从产品销售、销售计划与生产计划，生产计划与物料计划，生产计划与生产派工。然后依生产计划做进度控制方案，保证生产能符合销售计划，满足顾客所需的交货期限，大致方案如下： 销售计划 生产计划 物料需求计划物料采购计划零件生产计划总装计划具体归纳为：生产1、 制定完善的生产管理运作系统。2、 制定完善的销售计划（知彼）3、 建立完善的生产能力资料（知已）4、 生产前做好完善可行的生产计划。5、 建立完善的物料控制系统，和切实可行的物料控制方法，如JIT准时生产方式。6、 生产中做好进度控制并对出现的问题及时进行调整，不能听之任之。总而言之，生产管理的主要功能，在于应用生产部门的少量人员，把进入生产前所可能产生的生产障碍，在事前加以消除或使整个生产系统按已制定好的计划加以顺利运转，生产出销售部门所需要的产品。一是制作提供影片，一是为影片制作提供服务的以影视城为主的辅助产品。电影发行放映行业：电影发行服务，主要是以电影院为依托，通过一系列中间环节，把电影制作企业与普通消费者联系起来 。construction of party communist network, mobile, Al, where XX channels, taught the XX Party app platform and learning such as distance education platform. Guide party members to use e XX Party members participate in networked learning, interaction and three lessons, offline synchronization of encouraging party members to carry out study and education, enriching the content of forms, expand the coverage of education. 5, strengthen the Organization and supervision. Party (total) branch to effectively assume the main responsibility for organizational learning, combining to make a study plan, urged the implementation of three lessons system and implementing learning requirements. For different areas, different types of party members actual situation and needs, providing suitable learning materials and time, venue and funding of the necessary protection. Task specific, precise, and educational differences. Town Party Committee will set up a two study and education Steering Group, customized research, targeted monitoring, on-site observation and random way, timely understanding of party members and cadres and ordinary party members to study, identify and resolve symptoms and problems to ensure education solid and effective. Poor organization and perfunctoryResponsibilities, well, serious criticism and serious accountability, and reported as appropriate. 6, lead. Party leading cadres should set an example, to lead by example in the whole town, layers of driven model, layer upon layer, formation of the shots, the overall general effect of linkage. Leading cadres should learn first and be in front, asking others to do you first do it, asks of othersfull strictly rule party is all members common responsibility, must implementation to each branch and each name members. 3 . Play a vanguard and exemplary role in life. Keep to the correct political orientation, political sensitivity and political judgment, dare to fight against all kinds of wrong thought, wrong words and deeds. (2) firmly establish consciousness of the party, the party members consciousness. Focus on some party members sense of organization and discipline, they do not participate in the Organization, is not required to pay membership dues for a long time, do not play a vanguard and exemplary role, some dont even mention membership, fail to make a distinction between right and wrong, failing to observe political discipline and rules, and so on. Always keep in mind that he is a Communist, strengthen party spirit, listening party, party, party, party, party party guarding party, at the party, the party for the party. (3) strengthening the consciousness of the partys purpose. Focus on peoples conception of some party members, lack of sense of service, do not care for the masses did not take the initiative, and some even hurt public interests, job, excellent thick friends, eating, and so on. Bearing in mind the fundamental purpose of serving, top people at heart, close ties with the masses, be kind to people, dedicated to public service and play a part in poverty relief, with practical actions to win the trust and support of the masses. (4) actively practicing the Socialist core values. Focus on do not observe stringent members, knowledge out of devotion, talk about ethics, good faith is not enough, and some even value distortions, moral misconduct, sexy vulgar, materialistic, and so on. Strengthening moral cultivation, Zonta for good, pay attention to self-discipline, spiritual pursuit, to internalize the core values into conscious action, with exemplary behavior influence and lead people. (5) set up in the practice of promoting reform, development and stability. Focus on some party members with the status quo, a less aggressive mood, depressed, saying sluggish again, just to get by not seeking guodeying, some even perfunctory address, ev