CIP工作原理.ppt

employeeengagementharmoniousfamilyteam cipcleaninginplace cipparameterscipconceptscleaningaroundthebends employeeengagementharmoniousfamilyteam employeeengagementharmoniousfamilyteam focusoncip why ensuringcustomersatisfaction homogeneousproductquality safecleaning optimizedcleaning maximizinguptime minimizeduseofconsumergoods decreasesenvironmentalload cipisnotjustaunit itispartofthetotalprocess employeeengagementharmoniousfamilyteam principleofcleaning contacttime thermaleffect mechanicaleffect chemicaleffect impurity forcesbindingimpuritytosurface employeeengagementharmoniousfamilyteam importantparameters cip cleaninginplace temperaturetimeflowconcentration employeeengagementharmoniousfamilyteam causeofhygieneproblems rawmaterial processequipment aseptictransfer cip packagingmachine packagingmaterial operational statisticfrom65un sterilitycasesaroundtheworld employeeengagementharmoniousfamilyteam causeofhygieneproblems rawmaterial processequipment aseptictransfer cip packagingmachine packagingmaterial operational 40 50 ofthehygienicproblemsarerelatedtopoorcip employeeengagementharmoniousfamilyteam causeofhygieneproblems flow time concentra tion tempera ture employeeengagementharmoniousfamilyteam causeofhygieneproblems insufficientflowisthemostcommonreason rawmaterial processequipment aseptictransfer cip packagingmachine packagingmaterial operational flow time concentra tion tempera ture employeeengagementharmoniousfamilyteam requiredvelocityinpipe employeeengagementharmoniousfamilyteam mechanicalcleaningeffects velocity turbulencetimedependenttemperatureindependent 1 5m sisrequiredtoachieveanadequatemechanicalcleaningeffectinproducttubes 1 5m s employeeengagementharmoniousfamilyteam depositremovalasafunctionoftimev 1 0m s 6 5 4 3 2 1 100 80 60 40 20 0 10 20 30 40 50 60 minutes 0 25 3 0 1 3 5 2 4 6 naoh temp c 50 65 80 employeeengagementharmoniousfamilyteam effectontemperatureoncleaningtime temperature c timetoclean min cleaningsolution1 naoh 1 additivevelocity 1 0m spasteurisationtemp 72 c employeeengagementharmoniousfamilyteam effectofflowvelocityoncleaningtime timetoclean min velocityofflow m s employeeengagementharmoniousfamilyteam detergentformulation timetoclean min concentrationnaoh w w with1 0 additive employeeengagementharmoniousfamilyteam soilcharacteristics employeeengagementharmoniousfamilyteam alkalinity caustic employeeengagementharmoniousfamilyteam acidity acid employeeengagementharmoniousfamilyteam cleaningprocedures recoveryofproductresiduespre rinsewatercleaningwithdetergentrinsingwithfreshwaterdisinfection employeeengagementharmoniousfamilyteam cipprograms 1 pre rinsecold warmwater 45 c3min2 alkalinecirc naoh0 5 1 5 75 c10min3 inter rinsefreshwater2min4 acidcirc hno30 5 1 0 70 c10min5 finalrinsefreshwater3min employeeengagementharmoniousfamilyteam cleaningprogramexampledairy hotsurface coldsurface water water lye water acid water 1 2min 3 5min 30min 1 2min 15min 5min water water lye water 1 2min 3 5min 5 10min 5min fullcleaning hotsurface each10thproduction tapwater tapwater 50 55 c 75 85 c 65 c tapwater tapwater tapwater 50 55 c 75 85 c employeeengagementharmoniousfamilyteam cleaningprogramexamplebeverage water lye water acid water 3 5min 30min 10min 30min 10min water lye water 3 5min 20min 5min fullcleaning hotsurface each10thproduction tapwater tapwater 70 c 70 c tapwater tapwater tapwater 70 c coldsurface hotsurface employeeengagementharmoniousfamilyteam example bacteriologicaleffectofcipanddisinfection cip beforecleaning1500cfu cm2afterdetergentcleaning60cfu cm2afterfinalrinse10cfu cm2afterdisinfection1cfu cm2 eequipmentcanbedisinfectedinthefollowingways 1 thermaldisinfection boiling hotwater steam 2 chemicaldisinfection chlorine acids iodophors hydrogenperoxide cfu colonyformingunit employeeengagementharmoniousfamilyteam goodadviceaftercleaning keeptheobject drycoldlowph itpreventsbacteriasfromgrowing employeeengagementharmoniousfamilyteam verifyingcleaningresult visualchecknoproductresiduesbacteriologicaltestswabtestatpluminescencetestmanualsinglesampleautomaticcontinuo sinline employeeengagementharmoniousfamilyteam monitoringcleaningfunction generatingalarmifparameterisoutoflimitprintingalarmreportloggingalarmsandchangesloggingcontinuously employeeengagementharmoniousfamilyteam flowisthemostimportantcipparameter flowisseldomchecked tetraalcip geahasflow meter indicatorsatoolowflowcannotbecompensatedbytime temperatureorconcentration employeeengagementharmoniousfamilyteam ciptheory cipconceptscipmethodsprocessdesigncleaningprocedurescipprogramsverifyingcleaningresult employeeengagementharmoniousfamilyteam cipmethods concepts cipliquidssingleuse recoverycipsystemscentralised decentralisedheatingbatch inlineroutingofliquiddetergenttank balancetankdisinfectionthermal chemical employeeengagementharmoniousfamilyteam cipliquids singleuserecovery employeeengagementharmoniousfamilyteam singleuse uhtciporotherheavilyfouledobjects employeeengagementharmoniousfamilyteam singleuse advantagesalwaysnewcipliquids inexpensiveinvestment disadvantageshighrunningcost highenvironmentalload employeeengagementharmoniousfamilyteam recovery cleaningdetergentwaterintermediaterinse finalrinsecirculatingpre rinsesavingsupto50 ofwaterconsumption employeeengagementharmoniousfamilyteam recovery advantagesreducedconsumptionofdetergent energy water etc lessloadonwastewatersystem disadvantagesmoreexpensiveinvestment morespacerequired employeeengagementharmoniousfamilyteam cipsystems centralisedde centralised employeeengagementharmoniousfamilyteam centralisedcip employeeengagementharmoniousfamilyteam decentralisedcip employeeengagementharmoniousfamilyteam centralisedcip advantagesonecontrol handlingofcipliquidsatonelocation disadvantageslongpiping decentralisedcip advantagesshorterpiping disadvantagesoneplcateachcipstation employeeengagementharmoniousfamilyteam heating heatinginlineheatingintank employeeengagementharmoniousfamilyteam heatinginline employeeengagementharmoniousfamilyteam heatingintank employeeengagementharmoniousfamilyteam heatinginline advantagesflexibletemperatureprogram heaterisalwaysclean cleaningliquidsstoredatlowertemperature lowriskofhavingthermofilicbacteriainthewater smallerciptanks insulationnotrequired disadvantagesmoreexpensivetoaddcippressurelines highmomentarysteamconsumption employeeengagementharmoniousfamilyteam detergenttanktemperature employeeengagementharmoniousfamilyteam heatingintank advantageslessexpensivetoaddcippressurelines lowmomentarysteamconsumption possibletocombineconductivitymeasuringwiththecirculatingsystem disadvantagesnotpossibletoadjusttemperatureifneeded heaterneedscleaning biginsulatedtanksrequired wholetankneedstobeheatedbeforecleaning riskforthermofilicbacteria difficulttomanagethermaldisinfection employeeengagementharmoniousfamilyteam routingofliquid balancetankdetergenttank employeeengagementharmoniousfamilyteam balancetank disadvantagesfoamingmightcreateprobleminasmallbalancetank largeobjectsmightcreatelongcleaningtimes duetocoolinginobject advantagesonlysmallcleaningvolumesneeded dirtyliquidcouldbesenttodrain employeeengagementharmoniousfamilyteam detergenttank disadvantageswhenaobjectwithlotsofimpurityiscleaned wholetankvolumeneedstobereplaced advantagesshortercleaningtimesforlargeobjects ifthetankhavetherightcleaningtemperature betterwhenfoamingoccurs employeeengagementharmoniousfamilyteam disinfection thermalsteam 1barhotwater90 95 c chemicalchlorinehydrogenperoxideacid peracetic citric acid employeeengagementharmoniousfamilyteam thermaldisinfection advantagesdirectcontactisnotneeded microbesinproductresiduesarekilled shorttimerequired notdangerousifmixedinproduct flushingwithwaternotneeded disadvantagesheatresistantbacteriamaysurvive energyconsuming employeeengagementharmoniousfamilyteam chemicaldisinfection advantagesnoheatingrequired killsheatresistantbacteria disadvantagessomebacteriatypestakeslongexposuretime longexposuretimemaygivecorrosion mustbeflushedoutwithwater employeeengagementharmoniousfamilyteam sterilization thermalsteam2 5 2 8barwater pressurisedandheatedto130 csuperheatedair300 400 cchemicalhydrogenperoxide employeeengagementharmoniousfamilyteam cipmethods manuallytimeflowvolume employeeengagementharmoniousfamilyteam equipment componentssanitarydesign alwayslookatthewholeprocess cipunitonlyasmallpart employeeengagementharmoniousfamilyteam cleaningresultalsodependson equipmentdesignpipesystemdesigncipcircuitdesignmaterial surfaceintheequipment alwayslookatthewholeprocess cipunitisonlyapieceoftheprocess employeeengagementharmoniousfamilyteam cleaningtanks employeeengagementharmoniousfamilyteam cleaningturbine employeeengagementharmoniousfamilyteam cleaningequipment lkrk lksb lkta lkrj employeeengagementharmoniousfamilyteam cleaningliquidstatus employeeengagementharmoniousfamilyteam difficulttoclean employeeengagementharmoniousfamilyteam goodvsbaddesign employeeengagementharmoniousfamilyteam goodvsbaddesign employeeengagementharmoniousfamilyteam circuits piping installation cipliquidseparatedfromproductnodeadendsorpocketsincircuitpossibletodrainafterciporduringproductfillingmaterialwhichcanstandcipliquids ss employeeengagementharmoniousfamilyteam sanitarydesign seals bad good employeeengagementharmoniousfamilyteam separatingcipfromproduct twoseals spacebetweensealsopentoatmospheremix proofvalvemix proofvalvecombinationremovablepipe employeeengagementharmoniousfamilyteam smp sc valveclosed mix proofvalve employeeengagementharmoniousfamilyteam mix proofvalvecombination employeeengagementharmoniousfamilyteam mix proofvalvecombination employeeengagementharmoniousfamilyteam removablepipe employeeengagementharmoniousfamilyteam installationdesign employeeengagementharmoniousfamilyteam howtostart howmanyobjects circuits whatcapacityisneeded whatkindofobjects whatkindofproduct whatkindofdetergent howlongcleaningtimes no ofpressurelines recoveryornot hotwaterdisinf orchemicaldisinf wh