DryscrubraymachineFC-1000.doc

Page 20DRY SCRUB RAY MACHINE FC-1000 Synthesis operating instructions HS INTL CO., LTD. 3F-1, NO.116, TA TUN 20TH ST. (407)，TAICHUNG TAIWAN R.O.C. Tel: 886-4-23221966 Fax: 886-4-23224282 Table of contents One、 Characteristic Two、 Operating manual Three、 Maintenance manual Four、 Service circuit diagram Five、 The major parts of machine formFirst、characteristic 1. The forward work platform design. It can bear pressure of produce. Please put it with other machine on a line ,then Its can high efficiency work.2. Polishing wheel uses the swing steel wheel, may eliminate the work piece surface dust. 3. Sand wheel uses the inverter adjust speeder, causes the velocity modulation to satisfy each kind of speed the request.4. For the kinds of paint and nature are different, Then select different quality sand wheel. For satisfy sand wheel quality request.5. According to inverter reducer and oil pressure convey, then control transport speed. Second、 operating manual 1. Major component and control panel Convey Motor Filter Ripple slip beltAmmeter Operation panel2. The operation panelAmmeter Set of computer Emergency 3. The electrical control boxesTransformer Time relayThermal protectionLeakage electricity cut downInverter Intermediate relayContactorTransformer 4. The sequence of operation manual 1. power source power line links should by receive the specialist training or have the license electrician personnel to operate, guarantees its security. links the power source wire before the machine please first inspect the following two points:1) the power originates voltage (V) and frequency (HZ) brand whether to conform to the machine. 2 the power source wire can shoulder current (A) whether to conform to the machine a total of current. attention: The too thin wire will possibly initiate catches fire or the detonation!2. before the operation, explained 1. air pressure source use supports tightly on the sand belt, its needs the standard working pressure is 4-6kg/c barometric pressure.2. For guaranteed that on machine various air pressures original part normal work and use life, please note air pressure of source the supply essential is dry and the clean pressure stable sufficient air.3. the air pressure source of thing is unable maintains the work needs the barometric pressure, then must installs a buffer slot in the air compressor and sander this. The barometric pressure unit (three combinations) acbcompressed air (install pressure 6kg/c) uses in the sand belt supports tightly.ed This machine disposition three aggregate units, its operation adjustment way is as follows: pressure position: For achieves the sufficient air pressure to provide the machine operation, three combination pressure form adjustments in 5kg/c. If pressure insufficiency, pulls up the pressure adjusting button upwardly (a), counter clockwise revolving, achieves the placement the pressure, then adjust under presses. Lubricating oil: Maintains oil bottle eight divide full, guarantees the lubrication effect. The oil release quantity by the adjustment (b) to control. Clockwise the release reduces, otherwise increases. When must supplement the oil mass, must eliminate completely the first air, then opens the lubrication hole (c) to join Shell Tellus32 or the same rank use lubricating oil, locks the lubrication door then.Filters the drinking glass:Filters the drinking glass to be possible to separate the air moisture content preserves in the cup, must therefore often inspect, and the platoon falls the water which in the cup preserves, then negative pressure discharges button (d) .3. Start moves：1. Let open switches of the three combination to cause the air to pass over and to inspect the air pressure work whether to arrive the requirements, if not yet supplies the enough source of wind, then cannot start the motive.2. Opens change valve to the lifting position causes the sand belt to support tightly.3. Then button start drive wheels switch. (note: If not yet supports the sand belt is unable tightly start the motive), start moves transports the motor and adjusts speed of the conveyor belt.4. Install sand belt : (sees Figure two)To the correct sand belt size and the suitable grain of number to the sand belt supplier, wears on the machine. 1. Stop sand belts revolution, and waited for that its dead stop For stops.2. Lowing work table to appropriate position, letting the sand belt not touches the conveyor belt. 3. Loose sand belt, revolves the sand belt to support the tight switch toward left (a); Operates the screw to the dextrorotation (b) and pulls up upwardly; Takes out the cushion (c). 4. By circle glide way installment sand belt Attention: The sand belt inside indicates the revolution direction, must be the same with the run wheel direction. In the installation process, careful do not touch the sand belt limit switch (d) 5. Migration sand belt to the swinging systems electro-optical switch (e) to be possible place of the induction.6. returns the cushion and tightens the anchor screw; Supports the tight sand belt, revolves the sand belt to support the tight switch and to inspect the brace toward right to squeeze the strength 4kgf/c, determined after supporting tight the sand belt has not bumped touches the both sides the limit switch; start moves the sand belt . (Figure2)5. Speed regulationTransportation belt speed adjustment may depend on wants the polishing to work factors and so on width, polishing quality, material quality type, adjusts the suitable feeding speed. this machine disposition continuous change speed system Its adjustment way as follows (Figure three):Adjusts button by revolving (a) to control the transfer rate. clockwise revolves Reduces speed the speed counter clockwise revolving Increases the quick speed（ Photo three ）6.sand belt swing adjustFor every sand head install a optical switch,(look picture 2),effect control system ,than control sand belt that running quickly keep in install range.adjustment way: as a result of each sand belt perimeter difference, when replacement sand belt , should the appropriate readjustment, swinging be balanced. 1. sand head set a swinging pressure gauge (to see Figure two (g) generally the normal pressure should for 6kgf/c, if has not reached this pressure namely to pull up the pressure-regulating valve push button (to see Figure upwardly two (h), and the clockwise rotation to must the pressure, the adjustment backward under pressure. 2.Sand belt revolution, inspects its swinging the regularity. Visually the examination toward left and toward right moves whether same. If one side a length of side short, (sees Figure because of the adjustment balanced control stick two (j) toward left or right until its swinging the regularity. Fifth, simple trouble exclude machine abnormal occurrence phenomenonReason Solutionmachine is unable to revolve 1. blowout2. stops the switch not to reposition3. to bump anxiously touches the safety switch1.discovers the reason, and service replacement fuse2. clockwise turns on emergency stop switch3. puts aside bumps touches the thing, does repositionsIn machine operation instantaneous engine off1.sand belt break or layman1. the replacement sand belt or places the sand belt in the correct position Outside the sand belt deviation1st. the control swinging speed control valve adjustment does not work as2. the sand belt swinging is not correct1.makes the appropriate readjustment by the adjust speed valve2. does adjusts moderately Sand belt break1. between the sand belt and the contact wheel accumulate the debris2.on the grinding wheel adheres the debris 3.the sand belt edge to have the fissure1.Improvement dust-collecting system2.cleaning up, on grinding wheel 3.replace sand beltMachining abnormal attritionPhenomenonReasonSolution wayworks thickness to be thinThe latter material wheel is too low Adjusts the high-pressured material wheel end Left side works and right side has the different thickness1.the conveyor belt surface is uneven2. sand wheel and work table not balance1. grinds the conveyor belt moderately2.adjustment sand wheelFront work thing and behind has the different thickness1.the transfer rate is too quick2. the attrition measure excessively many3.the sand belt to be too thin are unable to grind are too many1. adjusts the slow transfer rate2. the reduction grind 3.use thick sand belt In polishing process freak phenomenon phenomenonReasonSolutionworks produces snake line grain1.the dust piles up in the sand belt inside2. sand belt partial attrition1. takes out the sand belt and cleans up the inside2.replace sand belt transports the direction produces on working across to the grainThe sand belt seam too thick or the sand are too manyThe use good seam of sand belt Third、maintenance manual Clean、maintains and lubricates For to maintain machines performance and the potency, regular clean and the maintenance is indispensable.attention: Before the maintenance or the maintenance work, do close power sourceClean:fixed period clearing:1. every day clean dust tube and dust lidclean clamp and presses the material wheel, the use stiff brush and the cleaning rag. clean conveyor belt. in release air press filters water. clean electric eye mirrorThe use lens cleanser and the soft soft cloth clean. eliminates dust which the mechanical interior and all around piles up 2.every week. elimination work table lifting screw and chain links dust. maintenance: 1. swinging limit switch each time replaces the new sand belt should test the limit switch which outside the sand belt flushes to be whether normal. 2. safety system Start motive, tests all safety switches by all means must to be whether normal. Every week inspects and the test brake system, avoids “the emergency stop” being unable to carry out. 3. main motor transmission belt suitable adjustment may increase leather belts transmission efficiency and the use life extension, the following for the inspection time reference:The first inspection: New machine starts to use or to replace new product latter 4 hour The second inspection: The spacing recently inspected the next day The third inspection: The spacing recently inspected 3 days latter The fourth inspection: The spacing recently inspected 5 days latter The fifth inspection: every weeks inspected 7 days latter Afterward inspection: Every other 1 week Conveyor belt The machine after using period of time, the conveyor belt has the certain extent attrition surely. If the attrition rate affects the polishing quality, this time the available sand number 40 or 60 sandpaper, make the conveyor belt the leveling attrition. If the convey belt passed through grinds many times, and the bulge pattern approximate lost completely time, suggested that replaces the new product.attention: Cannot excessively tight the conveyor belt ,it need moderately then, avoids its distortion or loose.Rubber pressure roller When the rubber pressure roller has the slight attrition, may use the precise thickness, and the smooth plank, pastes the clay number 60 sandpaper on, carries on the rubber tire surface correction attrition.Lubrication (suggestion use) Lubri