冲压保养方案SJ-93rev0.doc

1.- SUBJECT内容Establish preventive maintenance and cleaning operations of press machines 建立冲床前期保养和清理工作方案2.- SCOPE范围This plan affects to all press machines, including their periphery equipments. Specifically此方案适用与所有冲床，包括相关辅助设备。特别是: 3 Aomate APA 110 press machines 三台 APA 110冲床 Feeders送料带 Coil supports料架 3.- DEVELOPMENT 步骤All maintenance operations are developed in annex I, where tasks to be done, frequency, if that operation must be done with machine running (R) or stopped (S), the estimated time to perform each operation as well as the person / company in charge of them are describedTo do these operations Machine Sheets, SOPs, etc. could be used to help the personnel involved.Cleaning plan involves all operations shown in annex II, where tasks, criteria and frequency are described.所有保养步骤都在annex I中，包括所要做的测试，频率。如果需要在机器运行（R）或者静止(S)状态下测试，要有机器或者公司相关负责人员在场。所做的相关测试表格会对相关人员提供有用信息。清理方案：annex II中包括了所有步骤，如内容，标准，频率等。4.- RECORD记录All operation established in this maintenance plan will be recorded in the following formats所有操作需要记录在一下表格中: Format 16.3: daily and fortnightly operations (this format last for 1 month)表格16.3： 每日/每两周（每张表格使用一个月） Format 16.4: monthly, biyearly and yearly operations表格16.4： 每月/每季度/每年Breakdowns and incidences will be recorded in the back side of the format, were it will shown将损坏和故障记录在表格的黑色部分，具体内容包括: Machine 设备 Date 日期 Breakdown or incidence 损坏/故障Reparation made, if applicable 是否维修，维修后状况如何ANNEX I.- Maintenance tasks保养工作内容 NWHATWHENR/STWHOD1Check level / refill coolant deposit 检查冷却剂余量/添加冷却剂Daily每日R10Press worker 冲床员工D2Check level / refill greasing oil deposit 检查润滑油余量/添加润滑油R10W1Empty compressed air inlet deposit 放空内部压缩气体Weekly 每周R10Press worker 冲床员工W2Empty oil useless deposit清理残留油渍R10W3Check level / refill feeder oil deposit 检查并及时添加送料带润滑油S10W4Check level / refill pneumatic clutch oil deposit 检查并及时添加气动离合器机油S12F1Check / adjust press machine air press gauge 检查/校准空气压力仪表Fortnightly每两周R5Press worker 冲床员工F2Check / adjust feeder air press gauge 检查/校准送料带空气压力仪表R5M1Empty compressed air deposit from water 去除水中的压缩空气Monthly 每月R6Press worker 冲床员工M2Grease stroke adjustment 油泵调试S10B1Test bulbs 测试灯泡是否有问题Biyearly 每半年R3Press worker 冲床员工B2Check / refill oil 检查/添加液压油S10B3Check centralized oil system leaks 检查中央供油系统是否有滴漏S10B4Check compressed air system leaks 检查压缩气系统是否有漏气S10B5Check emergency stop 检查机器紧急停止开关是否可用S10Y1Clean electric panel and re-tighten screws 清洁电板并拧紧螺丝Yearly每年S5 hElectrician 电工Y2Feeder revision 调整送料带S5 hAomateY3Check pneumatic system 检查气动装置S10Y4Re-tighten exterior bolts拧紧外部螺杆S10Y5Check guides roominess 检查仪表盘最大范围S10Y6Check upper-to-lower tables parallelism 检查上下活动工作台是否倾斜S10Y7Check strap tension 检查皮带拉力S10Y8Check clutch wearing 检查离合器外部S10Y9Grease inertial wheel bearings 内部油轮承受能力S10Y10Check press bearings 检查压力系统承受能力S10Y11General press cleaning常规清理S6 hPress worker 冲床员工ANNEX II.- Cleaning tasks清理工作内容NWHATCRITERIAWHENR/STWHOD3Clean press area 清理冲床区域There must not be rests of pallet, steel strips, usueless material neither pieces on press machines该区域不应该有托盘，钢带，并且冲床上无无用的材料Daily每日R20Press worker 冲床员工W5Check hand tool panel 检查工具箱Check any lack; they must be clean 检查是否有缺失，并保持整洁Weekly每周R5Press worker 冲床员工W6Check dies warehouse检查模具仓库Dies in their position; dies identification properly fixed; no rest of pallets neither steel strips; check verticality of steel coils模具要分类摆放，设置分类标志；没有托盘及钢带，检查钢带是否有摆放整齐Weekly每周R10Press worker 冲床员工W7Clean weight area 清理称重区域Table and weight must be clean. Check identification form and pen availability桌子，称要保持整洁，确保要有笔或者其他分类所需工具Weekly每周R5Press worker 冲床员工W8Clean expediting area 清理产品堆放区Containers properly classified, without rest of pieces on ground铁箱要归类，确保地面上没有产品Weekly每周R10Press worker 冲床员工F3Clean machine