座椅安全和法规培训 PPT课件

Safety RegulationsTraining QualityGroupNanterreJanuary5th 2010 2 AnotcomplianceofaSafetyorRegulatoryrequirementcouldendonaCivilorPenalProceduretoFaureciaorindividuals Safety Regulations Whatdoesitrepresentforyou 3 Sincebeginning Significativeimprovementbetweenseries Note 2 10是座椅滑道固定点数量 4 SafetyProduct SafetyCharacteristicsorSafetyproducts Characteristicwhichisnotrelatedtoregulationsbutwhosenonconformityorfailurecanaffectsafetyofpeoplebeinginthevehicleornearby affectingtheproperoperationanduseofthevehicle withoutinformingthedriversoonenoughbymeansofawitnessoranindicator Theidentificationofthesecharacteristicsondocuments drawings partlists controlplans etc mustbeindicatedbythesymbol 5 SAFETYDEVICES AIRBAGFUNCTION Function noejectionofparts piecesofpartsorparticles nodamagetoelements Commonlyassociatedcharacteristics Fastening torque amountandamountofscrews riveting numberofrivets selectionofrawmaterials dimensioning skin plascticweakeningcharacteristics airbagstrapstrength NCAirBagshot OKAirBagshot 6 SAFETYDEVICES AIRBAGFUNCTIONSEAT Function noejectionofparts piecesofpartsorparticles nodamagetoelements Commonlyassociatedcharacteristics selectionofrawmaterials dimensioning skin plascticweakeningcharacteristics airbagstrapstrength NOKAirBagshot OKAirBagshot 7 Regulation RegulationCharacteristicsorRegulatedProductswithsafetyconcerns CharacteristicorproductsubjectedtoregulationsexpressedordictatedbyanofficialAdministrationandwhoselackofobservancegeneratesanon conformitywitharegulationand orwithanhomologationfileandcanleadtoasanction Fines prohibitionofsale recallcampaign etc Theidentificationofthesecharacteristicsondocuments drawings partlists controlplans etc mustbeindicatedbythesymbol ImplyingSafety ManageKeyCharacteristic 8 PSAAUDIBMWRENAULT PSAAUDIROVERRENAULT SuppliersFAURECIAVALEOMAGNAEMCOM Tosummarize CustomersSpec 9 OverviewWorldwideAutomotiveRegulations InteriorFittingECE21CEE78 632FMVSS201 ADR21CEE74 60 ChildrestraintsSystemsECE44 77 541 CEEFMVSS213 ChildrestraintsSystemsanchorageECE14 76 115 CEEFMVSS210 ADR34 SideCrashECE95FMVSS214CEE96 27ADR72 00TS11 4 1 14media EUNCAP USNCAP AUSNCAP JP NHTSA FrontcrashFMVSS208CMVSS208ECE94 CEE96 79 ADR69 00 ADR73 00 TS11 4 1 13Essaimedia EUNCAP USNCAP AUSNCAP JP NHTSA FlammabilityFMVSS302CEE95 28ISO3795 HeadrestraintsECE17 ECE25FMVSS20278 932 CEEADR22 StrenghtofSeatsandtheiranchorages includingluggagetest ECE1774 408 CEEFMVSS207ADR3 Safetybelts restraintsystemsECE1677 451 CEEFMVSS209ADR24 SafetybeltsanchorageECE1476 115 CEEFMVSS210ADR5 ElectromagneticcompatibilityECE1072 245 CEE 10 SafetyandRegulationcharacteristics Identification Drawing 11 Whatisbehindtheseregulations 12 REGLEMENTATIONSECE ESSAISDYNAMIQUES Sources A LAPORTER D I ECER95LateralCollision ECER94FrontalCollisionintoa40 barrier ECER44Restrainingdevicesforchildoccopants ECER25Headrests ECER21InteriorFittings ECER17SeatsandtheirHeadrests ECER16SeatBelts Restraints ECER14SeatBeltAnchorage ECER10ElectromagneticCompatibility 13 NoConformitiesthatwecouldCreate ProcessNon ConformityTheprocessofassembly orrealization isnotrespectedProductNon ConformityThecharacteristicsoftheproductarenotrespectedTestconditionsNon ConformityThetestproceduresarenotrespectedNon ConformityduetoadesignweaknessThelimitsofourproductsarenotwellknown Generics Thefailureprocessofourproductsarenotwellknown 14 Examples ProcessNon ConformityTheprocessofassembly orrealization isnotrespectedAMS Description Backrestanglereach46 insteadof30 customertargetduringahighspeedrearcrashRootcause badpositioningoftheweldinglineintheoblonghole 15 Examples ProductNon ConformityThecharacteristicsoftheproductarenotrespectedandnotclearlydefinedAMS Description BreakingofthelockinghookoftheA7rearbackrestduringaluggageimpactRootcause Non Conformityofhookheattreatment 16 Examples TestconditionsNon ConformityThetestproceduresarenotrespectedAMS Description SubmariningofthedummyduringafrontcrashRootcause TheB Pillarwasnotcompletelyfixedonthesled 17 Examples Non ConformityduetoadesignweaknessThelimitsofourproductsarenotwellknownThefailureprocessofourproductsarenotwellknownDevelopmentissue Description NorespectofthebackrestdeflectionduringahighspeedrearcrashRootcause Peelingoftherecliner 18 Eventhoughthesetestsareperformedregularly wemustensurethatwemasterS Rcharacteristicsinproduction Whatcouldhappenif 19 Howcanweputtheseundercontrol 20 FinalcustomerneedsCustomerneedsPastproblemsKeyDimensionsKeyFunctionsSuppliers JobinstructionsDailychecksheetsPokayokechecksSPC RespectofControlPlan OK1stpiece PokaYoke keycharacteristicsP FMEADrawing ControlPlan GoodParts BadParts ActionRules QRQC 21 MandatoryRules 22 MandatoryRules 23 MandatoryRules 24 MandatoryRules 25 MandatoryRules 26 MandatoryRules 27 MandatoryRules 28 MandatoryRules 29 Howcanqualitytoolshelp Workshop 30 Symboles S R tobeuseddependingoncharacteristic SafetyandRegulationWorkstation S RWorksationrequirements Onlytrainedoperator LevelUvalidatedbyQualityresponsible Nochangesonprocess toolingwithoutpropervalidationofproduct Onlyconformingpartcang