圆网喷蜡机装配指导书.doc

圆网装配作业指导作业书 圆网喷蜡制网机装 配 作 业 指 导 书单位：杭州开源电脑技术有限公司制表人： 审核人： 日期：2006年8月29日 圆网喷蜡打印机介绍总图:如图1.1所示。系统由驱动电脑、喷蜡工作机以及之间的联线三部分组成。喷蜡工作机通讯线驱动电脑数据线控制线型号:有效打印长度，如2200为2.2米SANAX、盛纳克类型: R： 圆网（ROTARY）设计版本： A， B， C SX 2200 R CSANAX、盛纳克类型: R： 圆网（ROTARY）设计版本： A， B， C有效打印长度，如3500为3.5米SX 3500 R C工作原理系统的工作原理是把经过分色好的图像文件经过电脑控制软件AnSeries（变色龙）处理后，把数据信息存储到数据卡上，数据卡根据接收到的信号，把信号传送给主控板，最后，主控板根据接受到的信号指挥机器工作，包括主轴和喷头的运动，就是控制机器动作；同时，喷头把数据卡接受到的数据信号转换成喷头能接受的打点信号，提供喷头按设置好的图像进行喷蜡工作。通过Ancon软件进行喷头参数设置，把设置好的信号输送给通讯网卡，通讯网卡根据接受到的信号输送给喷头，控制喷头升温、清洗等一些准备工作。通过数据分析来控制喷头喷与不喷的动作。圆网整机原理示意图见2.1机架蜡喷头感光胶横移架放蜡口储蜡罐网丝涂蜡层V电脑软件通讯线数据线控制线W曝光灯 目 录一、整机元器件分布框图:5二、接线图6主板接线图6接近开关/形成开关/光断器7尾架线路板8开关按钮部分9电源进线部分10开关电源11伺服和变频器12曝光灯部分13三、圆网喷蜡机机身线编号14名称定义14元器件的分布框图16编号规则17伺服驱动器参数设置：26变频器参数设置：26四、调试27调试前准备27脱机操作命令27图案测试标准28 杭州开源电脑技术有限公司 第 29页 共 29页一、整机元器件分布框图:二、接线图主板接线图接近开关/形成开关/光断器尾架线路板开关按钮部分电源进线部分开关电源伺服和变频器曝光灯部分三、圆网喷蜡机机身线编号名称定义类别名称英文缩写PCB板(Board)主控板Main boardBM控制面板Control boardBC尾架板Rack of trailBTHSCB板HSCBBSHDC2板HDC2BDHIB2板HIB2BI元件类（component）滤波器FilterCF滤波器接头Wired filterCZ限流器Limit currentCC接触器CK固态继电器CR伺服驱动Sever driverCD伺服电机Sever motorCS变频器TransducerCT尾架电机Trail motorCM步进电机Walking motorCW喷头电源Nozzle powerCH开关电源Switch powerCQ曝光灯The lamp of exposalCE按扭ButtonCB光栅GratingCG风扇FanCN气路板（气压泵）Gas pressCA1气路板（真空泵）Air CA2气路板（电磁阀1）CA3气路板（电磁阀2）CA4喷头系统（温度sensor）Nuzzle temperatureCXT喷头系统（液位sensor）Nuzzle loisCXL喷头系统（加热）Nuzzle heatCXHOHS系统（温度sensor）Ohs tempertuerCOTOHS系统（液位sensor）Ohs loisCOLOHS系统（加热）Ohs fuseCOHOHS系统（FUSE）Ohs fuseCOFOHS系统（电机+）Ohs motor+COMOHS系统（电机-）Ohs motor-CON类别名称英文缩写OHS系统（限位常闭）Ohs limit close COSOHS系统（限位公共端）Ohs limit comCOC供蜡管（温度）Umbel temperatureCUT供蜡管（加热）Umbil heatCUH端子排类端子排X X电脑接线数据线Pc dataPC_DA主板通讯线Pc bm comPC_COMANCON通讯线Pc anconPC_ANCON特殊信号类数据信号Data DATAFIRE信号Fire FIRE高压FIRE信号Hfire HFIRECLK信号ClkCLK接近开关左接近Home H右接近EndE前接近Front limitF光断器Back limitB中接近Middle limitM行程开关主丝杆左LhomeLH主丝杆右LendLE尾架丝杆左RhomeRH尾架丝杆右RendRE其他电源火线L L电源零线N N公共端Singal comSC数字地Singal groundSG电源PowerP信号Singal S备注：以上缩写为类别加名称的第一个字母元器件的分布框图X1CK1CK2CF1X2 喷头平台和机身滤波插头分布 CB4CB5CB1CB3CB2机身CJ3CJ4CJ5喷头平台CJ4CJ3CJ2CJ1CR3CR4机器总开关 曝光灯组件CB4CB5CB1CB3CB2CR1CR2CC编号规则编号按照“呼叫方:被呼叫方呼叫方:被呼叫方”定义名称编号颜色线径线长机器总开关电源进线部分CB3_X1:X1_10红0.75450CB3_X2:CB2_X2黑0.75100CB3_1:CB2_1红0.75120CB3_2:X1_7红0.75430CB2_1:X1_5红0.75300CB2_2:X1_6红0.75420CB2_X1:X1_9红0.75400CB2_X2:CB1_X2黑0.75100CB1_1:X1_3红0.75340CB1_2:X1_4红0.75420CB1_X1:X1_8红0.75320CB1_X2:X1_2黑0.75330CB4_L:X1_1红0.75320CB4_N:X1_2黑0.75320电源进线部分X1_1:CK1_9红0.75290X1_1:X1_3红0.75130X1_2:CK1_11黑0.75290X1_3:X1_1红0.75130X1_3:X1_5红0.75130X1_4:CK1_13红0.75250X1_5:X1_3红0.75130X1_6:CK2_13红0.75260X1_7:CK2_9红0.75290X1_8:CK1_8红0.75290X1_9:CK2_8红0.75290X1_10:CK2_4黑0.75300X2_1:CF1_4红0.75250X2_2:CF1_2红0.75250X2_3:CK2_6红0.75420X2_3:X2_5红0.75130X2_4:CK2_7黑0.75420X2_4:X2_6黑0.75130X2_5:X2_3红0.75130X2_5:X2_7红0.75130X2_6:X2_4黑0.75130X2_6:X2_8黑0.75130X2_7:X2_5红0.75130X2_7:X2_9红0.75130X2_8:X2_6黑0.75130X2_8:X2_10黑0.75130X2_9:X2_7红0.75130X2_10:X2_8黑0.75130CK1_5:CK1_13红0.75450CK1_6:CF1_3红0.75260CK1_7:CF1_1黑0.75260CK1_8:X1_8红0.75290CK1_9:X1_1红0.75290CK1_9:CK1_10红0.75190CK1_10:CK1_9红0.75190CK1_10:CK1_12红0.75180CK1_11:X1_2黑0.75270CK1_11:CK1_14黑0.75180CK1_12:CK1_10红0.75180CK1_12:CK2_12红0.75190CK1_13:X1_4红0.75300CK1_13:CK1_5红0.75450CK1_14:CK1_11黑0.75180CK1_14:CK2_11黑0.75220CK2_4:X1_10红0.75300CK2_5:CK2_13红0.75320CK2_6:X2_3红0.75420CK2_7:X2_4黑0.75430CK2_8:X1_9红0.75290CK2_9:X1_7红0.75300CK2_10:CK2_12红0.75180CK2_11:CK1_14黑0.75120CK2_11:CK2_14黑0.75120CK2_12:CK2_10红0.75180CK2_12:CK1_12红0.75190CK2_13:X1_6红0.75260CK2_13:CK2_5红0.75520CK2_14:CK2_11黑0.75120CF1_1:CK1_7黑0.75260CF1_3:CK1_6红0.75260CF1_2:X2_2黑0.75260CF1_4:X2_1红0.75310电源进线X1的输出X1_1:CB4_L红0.75320X1_2:CB4_N黑0.75320/330X1_3:CB1_N红0.75340X1_4:CB1_2红0.75420X1_5:CB3_1红0.75300X1_6:CB2_2红0.75420X1_7:CB3_2红0.75430X1_8:CB1_X1红0.75320X1_9:CB2_X1红0.75400X1_10:CB3_X1红0.75450电源进线端子排X2输出列表:电源进线喷头电源箱X2_1:CH_L棕0.75变频电源线用电源变频线X2_2:CH_N蓝电源进线尾架电路板X2_3:BTJ1_3红0.75二芯线3000X2_4:BTJ1_4蓝电源进线开关电源X2_5:CQX3_1红0.75三芯电源线1500X2_6:CQX3_2黄SG:CQX3_3绿电源进线伺服滤波器X2_9:CF2_L红0.75三芯电源线850 X2_10:CF2_N黄SG:CF2_SG绿电源进线变频器X2_7:CT_R/L1红0.75三芯电源线1070 X2_8:CT_S/L2黄SG:CT_SG绿开关电源开关电源的电源输入CQX3_1:X2_5红0.751500CQX3_2:X2_6黄0.751500CQX3_3:SG绿0.751500开关电源的电源输出去向电源接线排到曝光灯风扇CQX3_1:CEF_L红0.754340CQX3_2:CEF_N蓝0.754340电源接线排-主板CQX3_7:BMJ6_2棕0.51350CQX3_8:BMJ6_1灰0.5CQX3_7:BMJ6_8棕0.51350CQX3_8:BMJ6_7灰0.5CQX4_1:BMJ6_6棕0.51350CQX4_2:BMJ6_5灰0.5CQX4_5:BMJ1_3棕0.51600CQX4_6:BMJ1_4灰0.5CQX4_7:BMJ1_1棕0.51600CQX4_8:BMJ1_2灰0.5CQX4_9:BMJ1_5棕0.51600CQX4_10:BMJ1_6灰0.5开关电源尾架电路板CQX3_9:BTJ1_1棕0.5190CQX3_10:BTJ1_2灰0.5190开关电源步进电机CQX3_9:CW_+24V棕0.5200CQX3_10:CW_SG灰0.5200喷头电源箱输出喷头系统电源CH_DC250:CJ1_1红0.75型号2200（3800 ）型号3500（4700 ）CH_DC40_SG:CJ1_2蓝0.75CH_DC12_SG:CJ1_3绿0.75CH_DC250_SG:CJ1_4黑0.75CH_DC40:CJ1_5白0.75CH_DC12:CJ1_6黄0.75CH_SG:CJ1_7棕0.75喷头100V加热CH_L:CZ2_1红0.752200（3530）3500（3800）CH_N:CZ2_2蓝0.75喷头电源控制箱电源进线:CH_L:X2_1棕0.75变频电源线另用电源变频线CH_N:X2_2蓝主板J9 MOTOR2BMJ9_2:CW_CP+红0.3800 BMJ9_3:CW_CW+蓝0.3BMJ9_4:CW_CP-黑0.3BMJ9_5:CA5_+24棕0.52000（3600）3500 （4800）BMJ9_6:CA5_SG灰0.5J13 OUTBMJ13_1:CR1_3红0.31410 BMJ13_2:CR2_3蓝0.3BMJ13_4:CR1_4黑0.3J10 MOROTIBMJ10_1:CT_F红（红）0.32200 BMJ10_3:CT_V1/S3蓝（蓝）0.3BMJ10_4:CT_S2黑（黄）0.3BMJ10_5:CT_S1白（绿）0.3J7 SIG1BMJ7_1:H_SC蓝0.3600 BMJ7_1:E_SC蓝0.31800/3000BMJ7_2:F_SC蓝0.33900/4300 BMJ7_2:B_SC蓝0.34600/5200 BMJ7_3:H_+12V红0.3600 BMJ7_3:E_+12V红0.31800/3000BMJ7_4:F_+12V红0.33900/4300BMJ7_4:B_+12V红0.34600/5200BMJ7_5:H黑0.3600BMJ7_6:E黑0.31800/3000BMJ7_7:F黑0.33900/4300BMJ7_8:B黑0.34600/5200J8 SIG2BMJ8_1:LH_SC灰0.53500/4500BMJ8_1:LE_SC灰0.53400/4600BMJ8_2:M_SC蓝0.33900/4300BMJ8_3:M_+12V红0.33900/4300BMJ8_5:LH_CL棕0.53500/4500BMJ8_6:LE_CL棕0.53400/4600 BMJ8_8:M黑0.33900/4300J12 RAST1BMJ12_1:CG_RC黑0.3光栅自带BMJ12_2:CG_XTB1黄0.3BMJ12_3:CG_WTB1红0.3BMJ12_4:CG_+5V白0.3J2 DB9BMJ2_1:PC_COM_1红2200BMJ2_2:PC_COM_2蓝BMJ2_3:PC_COM_3棕BMJ2_4:PC_COM_4白BMJ2_6:PC_DA_9黄BMJ2_7:PC_DA_10绿J4 SEUERBMJ4_1:X5_41蓝2140BMJ4_2:X5_29红带蓝BMJ4_3:X5_3黄BMJ4_4:X5_5棕BMJ4_11:X5_6白BMJ4_17:X5_7红BMJ4_18:X5_28粉红BMJ4_19:X5_33灰BMJ4_24:X5_4绿BMJ4_10:X5_36黑BMJ4_16:X5_37紫J3 CON34BMJ3:BC34芯扁平线2000步进电驱动器步进电驱动器主板CW_CP+:BMJ9_2棕0.3800CW_CW+ :BMJ9_3黄0.3CW_CP-: BMJ9_4蓝0.3CW_CW-:CW_CP-蓝0.3步进电驱动器开关电源CW_+24:CQX3_9棕0.751600CW_SG:CQX3_10蓝0.75步进驱动器步进电机A+红0.75型号2200（4000）型号3500（4800） A-黄0.75B+蓝0.75B-绿0.75伺服驱动驱动器伺服驱动电源滤波器CDX1_3:CF2_N黄（棕）0.75460 CDX1_1:CDX1_3黄（棕）0.75CDX1_5:CF2_L红（红）0.75CDX1_2:CDX1_5红（红）0.75CDSG:CF2_SG绿（黑）0.75伺服驱动主板CDX5_41: BMJ4_1蓝2140CDX5_29: BMJ4_2红带蓝CDX5_3: BMJ4_3黄CDX5_5: BMJ4_4棕CDX5_6: BMJ4_11白CDX5_7: BMJ4_17红CDX5_28: BMJ4_18粉红CDX5_33: BMJ4_19灰CDX5_4: BMJ4_24绿CDX5_36: BMJ4_10黑CDX5_37: BMJ4_16紫伺服驱动伺服电机CDX2_1:CS_P_1红0.75四线电源线300 CDX2_2:CS_P_2蓝CDX2_3:CS_P_3黄CDX2_SG:P_4绿CDX6_1:CS_SS_4红（红）0.3四芯屏蔽线300 CDX6_2:CS_SS_5蓝（蓝）CDX6_5:CS_SS_2黑（黄）CDX6_6:CS_SS_3白（绿）CDSG:CS_SS_6屏蔽线伺服电机CS_P_1: CDX2_1红0.75四线电源线300 CS_P_2: CDX2_2蓝CS_P_3: CDX2_3黄CS_P_4: CDX2_SG绿CS_SS_4: CDX6_1红0.3四芯屏蔽线300 CS_SS_5: CDX6_2黄CS_SS_2: CDX6_5黑CS_SS_3: CDX6_6白CS_SS_6: CDSG屏蔽线变频器变频器主板CT_F:BMJ10_1红（红）0.32200 CT_V1/S3:BMJ10_3蓝（蓝）0.3CT_S2: BMJ10_4黑（黄）0.3CT_S1:BMJ10_5白（绿）0.3CT_F:CT_P15红（红）0.3变频器电源进线CT_R/L1:X2_7红0.75三芯电源线1070 CT_S/L2:X2_8黄CT_SG:SG绿光栅CG_RC: BMJ12_1黑0.3光栅自带CG_XTB1: BMJ12_2黄0.3CG_WTB1: BMJ12_3红0.3CG_+5V: BMJ12_4白0.3控制面板BC: BMJ334芯变频线曝光灯组件限流触发部分CR1_3: BMJ13_1黄0.31410CR2_3: BMJ13_2绿0.3CR1_4: BMJ13_4黑0.3CR2_4 : CR1_4黑0.3CR1_2:CC_N红0.75CR1_1:CE_L红0.75CR2_2:CB5_N黄0.75CR2_1:CE_S黄0.75CC_L:CB5_L红0.75曝光灯CE_L:CR1_2红0.75CE_S:CR2_2黄0.75CE_N:CB5_N绿0.75尾架部分尾架电路板BTJ2_1:MO1黄0.75三芯电机线2200(2200)3500(3260)BTJ2_2:MO2红BTJ2_3:MO3绿BTJ2_4:CBB1黑0.75300BTJ2_5:CBB2黑0.75400BTJ3_1:CB6_2白0.3BTJ3_4:RH_CL白0.3BTJ4_1:CB6_1绿0.3BTJ4_4:RE_CL绿0.3尾架左行程RH_SC:CB6_2B绿RH_CL:BTJ3_4绿尾架右行程RE_SC:CB6_1A白RE_CL:BTJ4_4白尾架按纽CB6CB6_1:BTJ4_1白CB6_1A:RE_SC白CB6_2:BTJ3_1绿CB6_2B:RH_SC绿尾架电机CM_MO1:BTJ2_1黄0.752000CM_MO2:BTJ2_2红0.75CM_MO3:BTJ2_3绿0.75尾架电磁阀CA5_L: BMJ9_5棕0.52200(3600)3500(4800)CA5_N: BMJ9_6灰0.5左右前后接近及中间接近，主丝杆左右行程左接近H_SC:BMJ7_1蓝0.3600H_+12V: BMJ7_3红0.3H: BMJ7_5黑0.3右接近E_SC:BMJ7_1蓝0.32000(1800) 3500(3000)E_+12V: BMJ7_3红0.3E: BMJ7_6黑0.3喷头前接近F_SC:BMJ7_2蓝0.32000(3900)3500(4300)F_+12V: BMJ7_4红0.3F: BMJ7_7黑0.3后光断器B_SC: BMJ7_2蓝0.32000(4600)3500(5200)B_+12V: BMJ7_4红0.3B: BMJ7_8黑0.3中间接近M_SC: BMJ8_2蓝0.32000(3900)3500(4300)M_+12V: BMJ8_3红0.3M: BMJ8_8黑0.3左行程LH_SC: BMJ8_1灰0.32200(3500)3500(4500)LH_CL: BMJ8_5棕0.3右行程LE_SC: BMJ8_1灰0.32200(3400)3500(4600)LE_CL: BMJ8_6棕0.3机身滤波接头机身数据线通讯口喷头平台8芯数据线插头CZ5_1:CZ3_1红型号2200（4800）型 号3500（5700）CZ5_2:CZ3_2蓝CZ5_3: CZ3_3粉红CZ5_4: CZ3_4灰CZ5_5:CZ3_5棕CZ5_6:CZ3_6白CZ5_7:CZ3_7黄CZ5_8:CZ3_8绿CZ5_9: BMJ2_6黄CZ5_10: BMJ2_7绿机身通讯口主板CZ6_1: BMJ2_1红2200CZ6_2: BMJ2_2蓝CZ6_3: BMJ2_3棕CZ6_4: BMJ2_4白机身ANCON通讯口喷头平台4芯插头CZ7_1: CZ4_1红（红）0.32200(4750)3500(5800)CZ7_2: CZ4_2蓝（蓝）0.3CZ7_3: CZ4_3黑（黄）0.3CZ7_4: CZ4_4白（绿）0.3电脑PC 与 机身 的数据线和通讯线电脑机身数据口Z5PC_DA_2:CZ5_1红3000PC_DA_21:CZ5_2蓝PC_DA_23:CZ5_3粉红PC_DA_4:CZ5_4灰PC_DA_5:CZ5_5棕PC_DA_24:CZ5_6白PC_DA_26:CZ5_7黄PC_DA_7:CZ5_8绿PC_DA_29:CZ5_9紫PC_DA_10:CZ5_10黑电脑机身通讯口Z6PC_COM_1:CZ6_3白3000PC_COM_2:CZ6_4棕PC_COM_3:CZ6_2红PC_COM_4:CZ6_1蓝电脑机身ANCON通讯口J7PC_AN_1:CZ7_1红（红）0.33000 PC_AN_2:CZ7_2蓝（蓝）0.3PC_AN_3:CZ7_3黑（黄）0.3PC_AN_4:CZ7_4白（绿）0.3伺服驱动器参数设置：参数PR参数值参数PR参数值0202270414001012041011604231255431134485000144049496215404A0201004B5020（80喷头）5000（30喷头）210变频器参数设置：参数参数值COND0FOND0TYP1SR115SR210SR39SR520F1092