MSA 作业指导书.xls

page 1 of 5 MEASUREMENT SYSTEM ANALYSIS WORK INSTRUCTIONDiffusion Page 测量系统分析作业指导书页码 09 01 PQ WST 02 Rev A C3 V1 WHAT ACTIVITIES TASK LISTwhoWhenWhereWhyHow 任务清单谁做什么时候哪里为什么怎样做 1 MSA知识培训HR培训负责人开展MSA之前人事部TS16949 7 6 1制定培训计划并组织培训 Training the application method of HR trainingBefore develop MSAHRMake the training plan and arrange the training MSA Principal见作业指导书 04 01 PQ WST 01 培训 See Working Instruction 04 01 PQ WST 01 Training 2 提出产品测量与过程控制需求项目组选择量具之前办公室选择量具的必备给出被测产品参数 工艺参数 设备参数 Advance the requirement of theProject teamBefore selectOffice条件Give the product s measured character tolerance Technics parameter device Technics parameter Product Measuring Process Monitor and Necessary termdevice control parameter etc Control Measuring devicesfor selecting the 见作业指导书 09 01 PQ WST 01 监视 测量和校准设备的控制 device See Working Instruction 09 01 PQ WST 01 Control of monitoring testing and calibration devices 3 选择测量设备与检具项目组根据项目进度表办公室为购买正确的设备定义设备的规格 精度 测量范围 使用条件 Selecting the measuring device orProject teamAccording the ProjectOfficeFor buying the Define the Specification Precision Measuring range Using environment of the gauge Schedule correctly device device etc 见作业指导书 09 01 PQ WST 01 监视 测量和校准设备的控制 See Working Instruction 09 01 PQ WST 01 Control of monitoring testing and calibration devices 4 量具采购申请单项目组根据项目进度表办公室为购买正确的设备注明设备的规格 精度 测量范围 使用条件 Purchase Request for Measuring deviceProject teamAccording the ProjectOfficeFor buying the Notice the Specification Precision Measuring range Schedule correctly device Using environment of the device etc 见作业指导书 09 01 PQ WST 01 监视 测量和校准设备的控制 See Working Instruction 09 01 PQ WST 01 Control of monitoring testing and calibration devices 5 量具的校准校准工程师使用前并定期校准室或现场为保证测量结果的根据作业指导书 监控 测量和校问候准设备的控制 09 01 PQ WST 01 Calibration for the inspection devicesCalibration EngineerBefore using and Calibration room正确性 According the Working Instruction Control of Monitoring testing and calibration devices Periodsor locale For ensuring correctness09 01 PQ WST 01 of the measuring result 6 确定评价人数 样件数 测量次数校准工程师通知时办公室为操作根据MS类型 Confirm the Numbersof the appraiserCalibration EngineerWhen informOfficeFor operatingAccording the tpye of Measurement System Number of sample measuring times 7 指定评价人APU经理实施前办公室为收集数据根据要求指定操作者 Appoint the appraiser APU managementBefore ImplementOfficeFor collecting dataAppoint the operating according the requirement YX A 撰 写 职 务签名日期 审 查职 务签名日期批准 职 务签名日期指数 WritingFunctionVisa Date Examination Function Visa Date ApprovalFunction Visa Date Ind 选择分析方法校准工程师实施前办公室为了正确分析按测量系统类型选择相应的分析方法 page 2 of 5 MEASUREMENT SYSTEM ANALYSIS WORK INSTRUCTIONDiffusion Page 测量系统分析作业指导书页码 09 01 PQ WST 02 Rev A C3 V1 WHAT ACTIVITIES TASK LISTwhoWhenWhereWhyHow 任务清单谁做什么时候哪里为什么怎样做 Select analysing method of MSACalibration EngineerBefore ImplementOfficeFor analysis correctlySelect the analysis method according the type of the Measurement System 8 1 GRR data picking 选择被测零件评价人数据采集时测量现场为收集数据从正常产品人抽取10个样件 Selecting the measured partsAppraiserWhen collection dataMeasure localeFor collecting dataTake out 10 sample from normally products 评价人A B C对每个零件测量三次评价人数据采集时测量现场为收集数据第一步 由评价者A对10个零件随机地进行测量 一个观察者作记 Measure the every part three timew AppraiserWhen collection dataMeasure localeFor collecting data录 by appraiser A B C independently Step 1 Measurin total 10 parts randomicity by appraiser A one observer record the data 第二步 由评价人B C重复第一步的操作 Step 2 Repeat the Step 1 by appraiser B appraiser C 重复第一步与第二步的操作 使每个人对每个零件测量三次 Repeat the operating of Step 1 Step 2 every appraiser measure 3 times for every parts total 10 parts 相关记录 Correlation Record 09 01 PQ RST 10 1 9 and 2 9 8 2 Gauge Stability data picking 抽取一个样件并确定其参考值校准工程师数据采集时测量现场为收集数据从正常生产的产品中抽出一个样件 Take out sample and confirm it Calibration EngineerWhen collection dataMeasure localeFor collecting dataPick on sample from the normally product parts reference value 送校准室或外部实验室确定其参考值 Confirm its reference value in the calibration room or exterior lab 进行测量并画图评价人数据采集时测量现场为收集数据每周测量该零件三次 并记录数据 Measuring and drawing the dat in the AppraiserWhen collection dataMeasure localeFor collecting dataMeasure the part 3 times weekly and record the data X R chart 将数据画在X R图上 Drawing the data in the X R chart 相关记录 Correlation Record 09 01 PQ RST 10 5 9 8 3 Gauge Bias data picking 抽取一个样件并确定其参考值校准工程师数据采集时测量现场为收集数据从正常生产的产品中抽出一个样件 其测量值位于测量范围的中间 Take out sample and confirm it Calibration EngineerWhen collection dataMeasure localeFor collecting dataPick on sample from the normally product parts its measuring value be in the reference value middle of the measuring arrange 送校准室或外部实验室确定其参考值 Confirm its reference value in the calibration room or exterior lab 进行测量评价人数据采集时测量现场为收集数据生产过程中的评价人以正常方式测量10次 并记录数据 MeasureAppraiserWhen collection dataMeasure localeFor collecting dataMeasuring 10 times using the normally method by the process appraiser and record the measuring data 相关记录 Correlation Record 09 01 PQ RST 10 6 9 YangXuanQE A 撰 写 职 务签名日期 审 查职 务签名日期批准 职 务签名日期指数 WritingFunctionVisa Date Examination Function Visa Date ApprovalFunction Visa Date Ind 8 4 Gauge Linearity data input 抽取样件校准工程师数据采集时测量现场为收集数据抽出5个样件 使其测量值覆盖整个测量范围 page 3 of 5 MEASUREMENT SYSTEM ANALYSIS WORK INSTRUCTIONDiffusion Page 测量系统分析作业指导书页码 09 01 PQ WST 02 Rev A C3 V1 WHAT ACTIVITIES TASK LISTwhoWhenWhereWhyHow 任务清单谁做什么时候哪里为什么怎样做 Take out sampleCalibration EngineerWhen collection dataMeasure localeFor collecting dataTake out five samples make its character cover the range of the instructment 确认每个零件的参考值 Validate its reference value for every sample 相关记录 Correlation Record 09 01 PQ RST 10 7 9 进行测量评价人数据采集时测量现场为收集数据对每个零件测量10次并记录 Measure the sampleAppraiserWhen collection dataMeasure localeFor collecting dataMeasure 10 times for every sample record data 相关记录 Correlation Record 09 01 PQ RST 10 7 9 8 5 Counter MS gauge conform unconform Data picking 抽取样件评价人数据采集时测量现场为收集数据抽取20个样件 至少包含4个不合格件 Take out sampleAppraiserWhen collection dataMeasure localeFor collecting dataTake out twenty sample at least including four unconformity samples 进行测量评价人数据采集时测量现场为收集数据每个人对每个零件测量2次并记录 Measure the sampleAppraiserWhen collection dataMeasure localeFor collecting dataMeasure two times for every samples by every appraiser and record 相关记录 Correlation Record 09 01 PQ RST 10 3 9 8 6 Counter MS Vision judge data picking 抽取样件评价人数据采集时评判现场为收集数据从正常产品中随机在抽取20 30件样件 Take out sampleAppraiserWhen collection dataJudge localeFor collecting dataTake out 20 30 samples from the normally products randomicity 进行评判评价人数据采集时评判现场为收集数据每个人对每个零件评定3次并记录 Judge the sampleAppraiserWhen collection dataJudge localeFor collecting dataJudge 3 times for every parts by every appraiser and record 相关记录 Correlation Record 09 01 PQ RST 10 4 9 9 计算数据 分析并判断校准工程师数据采集完成后办公室为判定测量系统的将数据输入数据分析表并计算 Calculate the data analyse and judgeCalibration EngineerAfter collection dataOffice可接受性 Input the record data to the GRR data analysing sheet and calculate the result 目视由生产质量For judge whether 根据接受标准与计算结果 决定测量系统是否可以接受 Vision judge by the MS could be Decide whether the Measurement System could be accpeterance according the acceptance Standard Calculate results Product Qualityacceptance如果测量系统可以接受 则继续使用 转 If Measurement System could be accepterance so use continually 如果测量系统不可以接受 则必须改进或寻找其它测量系统 If Measurement System could not be accepterance so should improve the MS or find other MS yx A 撰 写 职 务签名日期 审 查职 务签名日期批准 职 务签名日期指数 WritingFunctionVisa Date Examination Function Visa Date ApprovalFunction Visa Date Ind 测量系统改进或者寻求其它测量系统后 必须实施MSA After MS improving or find othe MS the new MS should be done MSA 相关记录 Correlation Record page 4 of 5 MEASUREMENT SYSTEM ANALYSIS WORK INSTRUCTIONDiffusion Page 测量系统分析作业指导书页码 09 01 PQ WST 02 Rev A C3 V1 WHAT ACTIVITIES TASK LISTwhoWhenWhereWhyHow 任务清单谁做什么时候哪里为什么怎样做 09 01 PQ RST 10 1 9 09 01 PQ RST 10 2 9 09 01 PQ RST 10 3 9 09 01 PQ RST 10 4 9 09 01 PQ RST 10 5 9 09 01 PQ RST 10 6 9 09 01 PQ RST 10 7 9 09 01 PQ RST 10 8 9 10 测量系统变差分析问题解决小组负责人决定根据情况减少测量系统变差用用困困果果树树分分析析 S W I P E PSGDecide by leaderBy conditionDecrease variation of S 标准Standard measuring systemW 工作件 即零件 Working piece part I 仪器Instrument P 人 程序 Man Process E 环境Environment 用用P I S M O E A 误误差差模模型型分分析析 P 零件 Part I 仪器Instrument S 标准Standard M 方法Method O 操作者Operator E 环境Environment A 假设Suppose 如果测量系统可以改进 则转 11 IF the Measuring System can be improved then jump to 否则 转 12 Otherwise jump to 12 01 PQ WST 01 Problem Solving Guidelines 12 01 PQ WST 02 Corrective Preventive Actions yxQE A 撰 写 职 务签名日期 审 查职 务签名日期批准 职 务签名日期指数 WritingFunctionVisa Date Examination Function Visa Date ApprovalFunction Visa Date Ind 11 改进测量系统问题解决小组负责人决定根据情况为使用正确的测量根据MSA结果 PDCA方法 Improve the Measurement SystemPSGDecide by leaderBy condition系统According the result of MSA and PDCA method For using correctly12 01 PQ WST 01 Problem Solving Guidelines page 5 of 5 MEASUREMENT SYSTEM ANALYSIS WORK INSTRUCTIONDiffusion Page 测量系统分析作业指导书页码 09 01 PQ WST 02 Rev A C3 V1 WHAT ACTIVITIES TASK LISTwhoWhenWhereWhyHow 任务清单谁做什么时候哪里为什么怎样做 measurement syst