动火作业申报审批操作指引.doc

WORK INSTRUCTION作 业 指 导 书DOC. NO. / 文件编号:DMCSI-400REVISION / 版本号:02PRODUCT / 产品: N/A PAGE/页数: 8 Of 8TITLE / 标题: Hot Work Permit Instruction 动火作业申报审批操作指引WORK INSTRUCTION作 业 指 导 书DOC. No. / 文件编号:DMCSI-400REV./ 版本号:02PRODUCT/ 产品:N/ATITLE / 标题: Hot Work Permit Instruction动火作业申报审批操作指引PAGE/页数 1 OF 8 REVISION HISTORY / 版本记录REVISION 版本CHANGE DESCRIPTION 修改内容ISSUER发布者RELEASE DATE发行日期0102First issueUpdate attachment 1更新附件1David HuangDavid Huang07/06/0509/19/05REMARK备注Distribute hard copy to CS , EHS ,FT/FE、EE ,FI/FE、EE，FM/FC APPROVALDEPARTMENT部门NAME名字TITLE职位DM/EHSWilson King ManagerDM /FEGuang ZhaoSenior ManagerDMP-001-F2 . 011.0 Purpose目的规范动火作业的安全操作与管理，预防火灾事故的发生，确保公司消防安全。To standardize hot work permit application procedure and instruct safety hot work operation to avoid fire accident.2.0 Scope职责范围伟创力斗门工业园范围内由本公司人员或外来供应商所进行的所有动火作业。All internal (by Flex employees) and external (by contractor) hot work operation in Doumen campus.3.0 Definition定义 动火作业：电焊、气焊、切割、打麿和其他所有可能引起明火或高温的作业。Hot work: All the operation that can cause flame or high temperature such as welding, cutting and polishing.4.0 Responsibility职责4.1 厂区安全部负责动火作业的审批、发证和现场巡查；CS is responsible for hot work permit approve, permit issue and spot check;4.2 接待部门负责动火作业的现场安全管理；Receive department is responsible for on site hot work safety check;4.3 EHS和各公司行政部负责动火作业安全管理的监督。EHS and each Admin are responsible for hot work safety monitor.5.0 Instruction工作指引5.1 凡在厂内动火，均要向厂区安全部申报审批。All hot work operation in campus must get approval from CS.5.2 动火作业的申报程序Application procedure5.2.1 本公司人员实施动火作业的，由动火部门主管填写临时动火作业申请表见附件一；Internal hot work, supervisor fill the Hot Work Permit Request Form ;5.2.2 由供应商实施动火作业的，则由动火接待部门填写临时动火作业申请表见附件一；External hot work, receive department fill the Hot Work Permit Request Form ;5.2.3 将临时动火作业申请表和本人有效的焊工证复印件一起提交给厂区安全部审批；Send Hot Work Permit Request Form and valid welder certificate to CS for approval;5.2.4 经审批后，领取临时动火作业证并放在动火现场；Get the permit and put it on site;5.2.5 动火作业必须提前一个工作日申请，紧急动火作业需获厂区安全部批准。Must apply for the permit at least one day before the operation. Emergent hot work operation need to get CS oral approval.5.3 动火作业前安全检查：Spot check before hot work5.3.1 检查焊、割设备是否完整好用，预防焊、割设备发生事故。Check welding/ cutting equipment to make sure it is in good condition;5.3.2 做好焊、割作业现场的安全检查，清除各种可燃物，预防焊、割火星飞溅而引起火灾事故。尤其是临时确定的焊、割地，更应彻底检查，并要划定焊、割作业区域必要时在作业现场要拉好安全绳。Spot check to remove all the flammable things to avoid fire accident caused by spark. Enclose the work site with alert belt if necessary.5.3.3 可燃物与焊、割作业的安全间距一般不小于10米，但具体情况要具体对待，如风力的大小，风向的不同，作业的部位，焊接还是切割等。总之，应以焊、割火星飞溅不到堆放可燃物的地方为界限；Safe distance between hot work site and flammable things is 10m;5.3.4 查清焊、割件内部的结构情况，清除焊、割内部的易燃易爆等可燃物，预防发生爆炸事故；Know the welding/ cutting object structure, remove any flammable things inside to avoid explosion;5.3.5 对临时拿来的焊、割件，决不能以为工作简单而盲目焊、割，必须在排除各种不安全因素的情况下才能动火焊、割；For emergency welding/ cutting object, also must make sure it is in safe before hot work;5.3.6 查清焊、割件连接部位的情况，预防热传导、热扩散而引起火灾事故。如焊、割建筑的各种金属管道，必须查清是什么管道，管道内是否有可燃气体等物质，是否有压力，凡是管道内有可燃物质和压力的，决不能进行焊、割；Check connection situation to avoid fire caused by heat transfer. For pipe welding/ cutting must check what is inside and pressure. If with pressure/ flammable things inside hot work cant proceed;5.3.7 即使是没有任何危险性的管道，也要查清管道的走向，管道所通向的部位是否有危险性，在确定查清并已排除危险因素后才能动火焊、割；Check the flow direction of the pipeline;5.3.8 在临时确定的焊、割场所，要选择好适当的位置安放乙炔、氧气瓶或电弧焊设备，这些设备与焊、割作业现场应保持一定的安全距离，并在现场挂好警示标志牌；All the welding equipment must put in safety distance away from site and have alert.5.3.9 配备好必要的灭火设备，以防发生火灾事故；Enough fire extinguishers on site;5.3.10 焊接工人都要懂得灭火的基本知识，会各种灭火器的使用方法；Welder must know basic fire extinguisher knowledge;5.3.11 从事焊、割作业的工人，必须穿好工作服。Welder must wear PPE.5.4 动火作业时必备安全措施Safety measures during hot work5.4.1 严格遵守相关的作业规程，如电焊作业操作指引DMFCI-401，气割焊操作指引DMFCI-402；Follow up operation procedure, such as Electrical welding procedure, Gas welding/cutting procedure;5.4.2 必须将有效的临时动火证摆放于动火现场；Put valid hot work permit on site;5.4.3 必须配备两瓶以上合格灭火器在动火现场；At least two fire extinguishers on site;5.4.4 必须消除10米范围内的易燃易爆品；若不能完全清除，用防火布或湿木板隔离，清除被施工物体内的易燃液体或气体；Remove flammable things within 10m around; if cant move, separate with fire proof materials;5.4.5 动火区10米以内不准同时进行可燃剂清洗和油漆作业等。No flammable solvent/paint use within 10m around;5.4.6 高空明火作业，应清除作业区下方可燃物，安全装隔离设施，周围设置围栅，有效地捕集溅落下的火花残渣。Remove flammable materials under working site in hot work high above ground. Collect spark falling down effectively.5.4.7 气焊时，乙炔瓶和氧气瓶距明火点10米以上；Ethyne container and oxygen container must be 10m away from site;5.4.8 焊工和监护人必须会使用现场所配灭火器；Welder/monitor must know how to use fire extinguishers;5.4.9 焊工必须有劳动部门发放的合格焊工证，动火人必须是焊工证合法持有人；Welder must have valid certificate;5.4.10 动火人和监护人必须知道紧急情况下监控中心的联系电话。Welder/monitor must know the contact tel. No. of control center in emergent case. 5.5 动火作业完工后的安全措施Safety measures after hot work5.5.1 焊、割作业结束后，必须及时彻底清理现场，清除遗留下来的火种；Clear the work site after work, especially extinguish the flame;5.5.2 关闭电源、气源，把焊、割炬安放在安全的地方；Power shutdown, and put the welding/cutting equipment in safe place;5.5.3 焊、割作业场所，往往留下不容易发现的火种，因此除了作业后要进行认真检查外，下班时要主动向保安人员或下一班人员交代，以便加强巡逻检查。Handover work site situation to next shift if possible.5.6 临时动火证使用及灭火器借用规定Hot work permit and extinguisher usage regulation5.6.1 动火作业申请表经厂区安全科审核、批准后，动火部门/接待部门到监控中心领取有动火作业有效期标记的临时动火证，并做好记录。动火作业完毕后归还监控中心并做好记录，见附件二动火作业发放及回收记录表；Get hot work permit from control center after application approve and return it back after work;5.6.2 动火部门/接待部门到监控中心申请贴有动火作业专用标签的灭火器，见附件三灭火器借用凭条，如灭火器没有使用，动火作业完毕后及时归还监控中心；如已被使用或损坏，应由动火作业人/单位照价赔偿；Borrow fire extinguishers from control center. If not use, return back after work. If used or damaged, compensation is needed.5.6.3 临时动火证有效期为7天，过期后必须重新申请；Hot work permit valid period is 7 days. Must reapply after expire.5.7 动火作业现场的安全监督与管理Hot work site spot check5.7.1 接待部门必须有至少一个监护人在现场负责动火作业安全检查，以确保所有必备安全措施完全符合；Receive department have at least one representative on site for spot check;5.7.2 经警队每小时对施工动火作业现场进行安全检查并做好记录（检查表格见附件四）；Security check and record safety status every hour;5.7.3 各公司EHS及行政部负责施工现场动火安全管理的监督工作。EHS and HR are responsible for site monitor.附件一：临时动火作业证申请表Attachment 1: Hot Work Permit Application Form临时动火作业申请表Hot Work Permit Application Form焊接部门/供应商/Dept. /Contractor： 焊接地点/Hot work location：起止时间/From To：焊接对象/Hot work content：焊工姓名/Welder：监护人姓名/Monitor name：动 火 作 业 安 全 措 施/Safety measures Monitor是/Yes否/无/No安全必备内容/Safety measures监护人/Monitor配备两瓶以上合格灭火器在5米范围内 / Have tow valid extinguishers within 5m焊接设备和工具处于正常状态 / Welding equipment status is OK清除半径10米范围内的易燃、易爆品 / No flammable/explosive materials within 5m若半径10围内的易燃、易爆品不能撤离，用防火布或湿木板隔离 Fireproof seperation for flammable materials清除被施工物体内的易燃液体或气体 / No flammable liquid/gas left inside乙炔瓶和氧气瓶相距5米以上 / Ethyne container is 5m away from the oxygen container乙炔瓶和氧气瓶距明火点10米以上/ Ehyne/oxygen container is 10m away from fire焊工和监护人都会使用灭火器 / Welder and monitor are familiar with extinguisher use监护人做好动火前、中、后的安全检查 / Monitor has done safety check before hot work焊工持有合格的焊工证 / Welder has valid welding certificate动火作业所需的乙炔瓶必须都配置回火防止器.乙炔瓶和氧气瓶必须固定 All Ehyne must equip fire reflow stop. Ehyne/oxygen must be fixed enough.一旦火警发生，必须立即报告保安监控中心：北厂内线6119/6110,南厂内线6119(伟创力实业)/1106(德丽科技) Fire happens, call monitor center: DMN ext.6119/6110, DMS ext.6119(Flex B6)/1106(Multek B5)其它安全措施/Other safety measure：动火接待部门意见/Receive department comments：动火区域部门审批意见/Involved area department comments：厂区设施部电工组意见/Electrical team comments:厂区安全部审批意见/CS comments：备注/Notes： 1. 动火申请得到批准后，在厂区安全部领取“临时动火证”，放在动火现场；Hot Work Permit must be borrowed from CS and put on site after application approval;2. 焊接对象变动时，需重新申请及领取“临时动火证”；If hot work content change, re-application is a must;3. 一般临时动火至少提前一个工作日审批，紧急临时动火，需获得厂区安全部批准。Application must be issued at least one day before work start. Emergent hot work also must get approval in advance;4. 动火申请需附上焊工证，其有效期限最长为一个星期。Hot Work Permit must attach valid welding certificate. The permit period limited within a week.5. 此申请表同样适用于公司内部动火作业。 The form apply to internal operate.6. 申请部门须提前通知护厂警卫队队长/班长其动火点具体的完成时间，当值机动于完成时间1小时后进行现场检查，确保安全。Applicant must inform captain/monitor to check the work site 1 hour after the hot work complete.DMCSI-400-F1.02附件二:动火作业证发放及回收记录Attachment 2: Hot Work Permit Receive And Dispatch Record动火作业证发放及回收记录Hot Work Permit Receive And Dispatch Record焊接供应商Contractor焊接地点Site操作工姓名Welder Name起止日期Time当值经警（仅用工号）Guard signeture签收人/日期receiver/ Date电话Tel. No.备注Remark回收人工号/日期recover / Date注：请用正楷字书写（包括申请部门人员），便于查找。Remark: Please fill in the form trimly .DMCSI-400-F2.01附件三：灭火器借用归还凭条Attahment 3: Borrow Extinguishers Request灭火器借用凭条Borrow Extinguishers Request因有动火作业，-部门于-年-月-日特向厂区安全科借用灭火器-个。For hot work reason, -department need to borrow-pcs extinguishers from CS on-.借用人签名/Borrower：- 日期/Date:-经手人签名/Handler：- 日期/Date:-灭火器归还凭条Return Extinguishers Request于-年-月-日将借用的灭火器-个按期归还。On-return extinguisher-pcs.归还人签名/Returner：- 日期/Date:-经手人签名/Handler：- 日期/Date:-备注/Note:1. 所有部门如需在厂区内进行动火作业，都必须向厂区安全科申请借用灭火器；Receive department must borrow extinguisher from CS before start hot work;2. 不得私自使用厂区内其它灭火器，非紧