塑胶类零件检验操作标准书.doc

Learn General Secretary on two to learn a strengthening four Consciousnesses important speech caused a strong reaction in the country. Time, watching red treasure, the origin of building the party back to power, how to strengthen services for the masses, improve party cohesion, fighting to become the grass-roots party members and masses hot topic. Grass-roots party organizations two is to strengthen the service of party members and cadres, the pioneer spirit. Distribution of grass-roots party organizations in all walks of people, clothing, shelter, which belongs to the nerve endings of the party organization and comments reputation has a direct perception of the masses. Strengthen the party ahead of the pedal spirit; strengthen the party members and cadres success does not have to be me and the first to bear hardships, the last to service spirit to set the partys positive image among the people is important. Grass-roots party organizations two is to cleanse all people not happy not to see stereotypes, establish the honest faithful, diligent faith for the people. No need to avoid mentioning that, some members of our party can not stand the money, corrosion of temptation, thin, Xu Zhou, such abuse and corrupt bribery, malfeasance borers, and rats. Two, is to clean up, thin, Xu, Zhous solution to restore the partys fresh and natural, solid and honest work style. Cleansing take, eat, card, undesirable and behaviour, cross, hard and cold, push attitude. Grass-roots party organizations two is to strengthen the sense of ordinary party members, participating in consciousness, unity consciousness. For reasons known, members of grass-roots party branches less mobile, less resources, and the construction of party organizations have some lag. Two studies, is to focus on the grass-roots party branches loose, soft, loose problem, advance the party members and cadres, a gang working, Hong Kong report. Strong cleanup actions, style and rambling, presumptuous unqualified party members, pays special attention to party members and cadres joining party of thought problem. Party building is obtained in the long-term development of our partys historical experience accumulated. Two is our party under the new historical conditions, strengthen the partys construction of a new rectification movement. Grass-roots party organizations should always catch the hard work, results-oriented. Two educational outcomes are long-term oriented and become an important impetus for the work. Two should have three kinds of consciousness two study and education, basic learning lies in the doing. Only the Constitution address the series of party rules, and do solid work, be qualified party members had a solid ideological basis. Only the learning and do real unity, to form a learn-learn-do-do the virtuous cycle, and ultimately achieve the fundamental objective of education. This requires that the Organization江苏恺之电子模塑有限公司文 件 名 称注塑零件检验操作标准书制 订单 位品保部文件编号版 本00页 数江苏恺之电子模塑有限公司 作业标准书制、修、废、订审核履历表密等机密一般文件名称塑料零件检验操作标准书文件编号审核版次00存档档案路径核 准 签 章审 核 会 签版序审核管理表：版序制、修、废订及原因拟案部门发布章备注(修订日期)01制订品保部2001.6.2102内容全面修订品保部2004/3/4一目的： 为使本公司塑料产品的检验工作条理化且有据可循,特制定本规范。.二范围： 适用于本公司IQC进料检验中对塑料注塑、喷油、丝印零件及其组合件的检验。三定义：1. 产品质量等级 1.1 类级区分:依产品大小分为二类,每类依规范要求分为二级. 1.2 分类标准: 第一类:产品可握于手中操作者. 第二类:产品正视面积10英寸以下者.1.3 分类分级对照表(见附表1) 2.区位区分: 2.1 级面（正面及顶面）:使用者正常操作下通常可见之范围 2.2 级面（侧面）:使用者偶而才会看见的范围(含正面线部分) 2.3 级面（背面及底面）:使用者难以发现的范围 2.4 示例 1/6级面（正面及顶面）B级面(侧面含正面棱线部分)C级面（背面及底面） 3. 产品缺陷等级划分定义 3.1 严重缺陷- MAJOR(MA) 致或可能导致产品不能使用, 或大大地降低产品价值的缺陷, 以及漏失或用错任何要求的物料或零部件 3.2 轻微缺陷- MINOR(MI) 仅轻微影响产品的使用性、美观性或轻微降低产品价值 4. 缺陷计数 4.1 一部产品有一个或一个以上严重缺陷或有其它轻微缺陷只计一个严重缺陷. 4.2 一部产品有一个或二个不同的轻微缺陷, 只计一个轻微缺陷. 4.3 一部产品有三个或以上不同的轻微缺陷, 则计一个严重缺陷.四检验条件 1.人员: 检测人员须经过培训且具有正常视觉, 其视力须达到正常的1.0/1.0 或通过佩戴眼镜达到矫正视力1.0/1.0, 色觉正常. 2 观测距离与角度:产品与眼睛距离3045cm,目视角度为40度,上下左右侧转10度判定之.观测一个表面时间为35 秒. 3 光源标准: 观测需在亮度500 LUX 普通日光灯下进行（通常为40单支日光灯距观测面50cm左右的亮度）,对比颜色必要时利用标准光源箱进行检验五抽样计划：参(QS-Q06)六检验依据：依工程、品保单位签发的样品或品保授权人员签发的限度样品及图面、规格书之说明数据；七检验步骤及内容：1.目视外观有无缺陷2.依据图纸标识之重点管制尺寸测量尺寸3.可靠性试验:依据要求自己做或送样板至试验室做相关可靠性试验4.实装检验:当发现产品有缺陷可能会影响组装时,用相关配件进行实装,以验证其组装性能5.包装检验:检验产品包装的完整性和标识的正确性6.按判定结果进行标识并将结果记录于7.将检验结果输入ERP系统，如不合格需经工程师或课长审核确认后再输入.8.其余作业按进行作业9.检验内容：检 验项 目缺陷描述缺 陷代 号判定标准方法及工具缺陷等级备注严重轻微注塑披锋割手1A胶件有尖锐披锋割手目视色差1B颜色与样板不符蚀纹不良1H表面蚀纹(咬花)与样板不符或不均匀杂点,异色,夹杂物1M表面杂点,异色目视明显水痕,接合线,合模线不良1G缩水痕,接合线,合模线超过样板限度2/6检 验项 目缺陷描述缺 陷代 号判定标准方法及工具缺陷等级备注严重轻微注塑变形1E变形影响外观或装配目视毛边1A毛边0.2mm且刮手水口未剪平1N水口未剪平影响外观或组装螺丝柱拉裂1O螺丝柱拉裂目视可见螺丝柱孔裂1P螺丝柱实装后孔裂实装间隙1Q间隙:平行间隙差应在0.2mm以下目视花料、汽泡1R花料,汽泡目视明显喷漆色差1B喷漆颜色与样板不符颜色与样板不符油污2E油污,喷油表面粗糙漏喷漆2B漏喷漆喷漆不均2B喷漆明显厚薄不均, 跑油,飞油2C要求不喷漆部位跑油,飞油油层剥落、掉粉2D喷漆油层剥落,掉粉丝印/移印漏印刷3A漏印刷印字不良3C印刷文字内容,颜色错误3C印刷断裂,模糊,渲散起毛及残留亮块等现象印刷位置偏3D印刷位置尺寸偏移超差,倾斜2印刷Logo不良3E印刷Logo附近5mm以内无任何缺陷镭雕镭雕不良4A镭雕字体图案大小与样品不附、锯齿、雕破等电镀镀层不良5A镀(烫金)层脱落,龟裂,掉粉,橘皮电镀表面不良5B电镀表面暗纹, 哑色,发黄,光洁度与样板不同脏污,手印5C表面脏污,手印目视明显碰伤,汽泡5D碰伤,汽泡目视明显组合件未装到位6F组合件未装到位变形,1E部件变形目视明显缺件少工序6D缺件少工序粘胶不良6G粘胶部位皱,污,易脱落，溢胶,少胶水，难撕,易将底纸撕起任意外观面杂点/异物/划花10A外观点缺陷的判定参见附件1尺寸检验严重尺寸不良10E尺寸超标影响使用卡尺，投影仪/实装轻微尺寸不良10F尺寸超标经试装不影响使用3/6检 验项 目缺陷描述缺 陷代 号判定标准方法及工具缺陷等级备注严重轻微可靠 性试验耐磨试验不合格10G喷漆及移印、丝印耐磨试验不合格IQC物料可靠性试验操作标准书硬度试验不合格10H喷漆及移印、丝印铅笔硬度试验不合格移行性试验不合格10I喷漆及移印、丝印移行性试验不合格耐溶剂性试验不合格10J喷漆及移印、丝印耐溶剂性试验不合格百格试验不合格10K喷漆及移印、丝印、电镀百格试验不合格实装 检验螺丝孔爆裂10L扭力测试在13.0kgf范围内爆裂扭力螺丝刀试装 必要时做实装检验动作不畅10M各部件实配无过松或卡死及转动不顺现象实装配件段差10N上下盖实配段差0.3mm目视包装 检验来料标识错10O来料标识品名,规格等与单据不符来料错10P来料错,实物与要求不符混料10Q混料，同一包装有两种产品包装不良10R包装严重脏污,破损，未按要求包装八说明事项：1. 单位表面不能同时有两种瑕疵,且两个相同缺点之距离不能少于50mm(依形状面积20mm).2. 污点、刮伤判定以怡利公司品管部之透明片为准.3. 若判定结果发生争议时,由品管部最高单位主管协调决定之.4. OEM及外购品外观若双方未协议判定标准,则以本公司为准.5. 相关尺寸及功能参数的检验参各承认书及图面。6.可靠性试验的要求如图面及客户无特殊的要求，则以本公司的方案为准。九参考文件： QS-Q03 QS-Q06 11-01-53CH十附录:附表1附表2-5 4/6附表1产品分类分级对照表 等级 产品名称类别第一级第二级第一类电话听筒(LCD显示)、遥控器、倒带机、卡片阅读机、盘、蓝牙耳机、电池充电器信号线材、组件、夹持器、手机拍档(201.)、热封包装产品、一般组件(雪茄头电源线,耳机,麦克风、连接线第二类会议电话、汽车音响、DVD playe、 TFT 显示器.车装型主体(575,577,578.)、车机(561.)、.汽车导航主体(906.)附表2外观等级:第一类 第一级 缺点判定表 区位 缺点项目A面B面C面CABLE(B面)污、杂(异色)点不允许0.15mm1点0.2mm2点0.2 mm23点沙粒、异物(同色)点外径0.2mm高0.2mm,1点外径0.3mm高0.2mm,2点外径0.5mm高0.2mm,2点外径0.2mm高0.2mm,2点刮花不允许L:2mmW:0.2mm1条L:4mmW:0.3mm3条L:5mmW:0.2mm2条脏(可擦试)不允许不允许不允许不允许附表3外观等级:第一类 第二级 缺点判定表 区位 缺点项目A面B面C面CABLE(B面)污、杂(异色)点0.15 mm21点0.2 mm22点0.3 mm23点0.5 mm23点沙粒、异物(同色)点外径0.2mm高0.2mm,1点外径0.5mm高0.2mm,2点外径0.5mm高0.2mm4点外径0.2mm高0.2mm3点刮花L:5mmW:0.08mm1条L:7mmW:0.2mm2条L:10mmW:0.3mm4条L:5mmW:0.2mm3条脏(可擦试)不允许不允许不允许不允许5/6附表4外观等级:第二类 第一级 缺点判定表 区位缺点项目A面B面C面CABLE(B面)污、杂(异色)点0.20mm21点0.3mm22点0.5 mm23点0.5 mm23点沙粒、异物(同色)点外径0.3mm高0.2mm,2点外径0.5mm高0.2mm,2点外径0.5mm高0.2mm5点外径0.2mm高0.2mm4点刮花L:5mmW:0.3mm2条L:10mmW:0.3mm2条L:15mmW:0.5mm3条L:15mmW:0.5mm3条脏(可擦试)不允许不允许不允许不允许附表5外观等级:第二类 第二级 缺点判定表 区位 缺点项目A面B面C面CABLE(B面)污、杂(异色)点0.3 mm22点0.3 mm23点0.6 mm24点0.7 mm23点沙粒、异物(同色)点外径0.3mm高0.2mm,3点外径0.5mm高0.2mm,4点外径0.5mm高0.2mm6点外径0.4mm高0.2mm5点刮花L:10mmW:0.3mm2条L:15mmW:0.3mm3条L:20mmW:0.6mm4条L:15mmW:0.5mm3条脏(可擦试)不允许不允许不允许不允许6/6learning education, need three kinds of consciousness: one is to establish an integrated awareness. Learning and do what car isTwo-wheel, bird wings, need to go hand in hand, one end can be neglected. Communist theoretician and man. Only by closely combining theory and practice together in order to truly realize their value. Learning is the Foundation, the Foundation is not strong, shaking; Is the key to net to net thousands of accounts. Two education, lay the basis, going to do the key grip, so that the learning and doing back to standard, so that the majority of party members learn learning theory of nutrients, in the doing practice partys purposes. Second, to establish a sense of depth. Learning and do not Chu drawn, entirely different, but the organic unity of the whole. Two learning education, we need to explore integrating learning in do, exhibit do in Science. To avoid the learning into simple room instruction, do into a monotone for doing. Should exploration learn in the has do, do in the has learn of education and practice of carrier, makes general grass-roots members can in learn in the has do of achievements sense, in do in the has learn of get sense, real makes party of theory brain into heart, put for people service concept outside of Yu shaped. Third, to adhere to long-term the awareness. Style construction on the road forever, two had to catch the long-term. Two study and education, by no means, assault-style wind-sport, but the recurrent education within the party. In recent years, the partys mass line education practice and three-three special education in grass-roots borne rich fruits, vast numbers of party members and cadres withstood the baptism of the spirit. Two greater need to focus on longer hold long-term, to establish and perfect the effective mechanism of the education, focusing on the creation of long-term education, strive to make the vast number of party members to maintain thei