5-5 附录五设备选型一览表

扬子石化5.5104t/a高活性聚异丁烯项目 设备选型一览表目 录第一章 非标设备设计一览表11.1 反应器设计一览表11.2 塔设备设计一览表11.3 气液分离器选型一览表2第二章 标准设备选型一览表32.1 换热器选型一览表32.2 储罐选型一览表52.3 泵选型一览表82.4 压缩机选型一览表92.5 管道选型一览表92.5.1 提纯工段92.5.2 聚合工段102.5.3 分离工段11 中国矿业大学（北京）Alpha团队I扬子石化5.5104t/a高活性聚异丁烯项目 设备选型一览表第一章 非标设备设计一览表1.1 反应器设计一览表位号名称尺寸/mm封头设计温度/设计压力/MPa材料厚度/mm重量/kg数量R-0101裂解反应器14004500标准椭圆封头4151.1S316087160961R-0201异丁烯聚合釜14004500标准椭圆封头4151.1S316087160961R-0202异丁烯终止釜14004500标准椭圆封头4151.1S3160871609611.2 塔设备设计一览表设备位号设备名称类型塔体内径/mm塔高/m设计温度/设计压力/MPa封头形式材料保护层保温层重量/kg数量T-0101脱重塔浮阀塔16009660.41标准椭圆封头Q345R岩棉不锈钢薄板1426851T-0102水洗塔填料塔100017890.4标准椭圆封头Q345R岩棉不锈钢薄板43991T-0103异丁烯精制塔浮阀塔140017.4470.24标准椭圆封头Q345R岩棉不锈钢薄板262901T-0104异丁烯回收塔浮阀塔160016.4100.15标准椭圆封头Q345R岩棉不锈钢薄板613071T-0105MTBE回收塔填料塔80026950.27标准椭圆封头Q345R岩棉不锈钢薄板323721T-0106甲醇回收塔浮阀塔160012.691.20.2标准椭圆封头Q345R岩棉不锈钢薄板879781T-0301溶剂初步分离塔浮阀塔180021.428.90.1标准椭圆封头Q345R岩棉不锈钢薄板8999211.3 气液分离器选型一览表位号分离器名称分离器类型尺寸/mm高度/mm材料壁厚/mm重量/kg进口接管直径/mm液体出口管直径/mm数量V-0102气液分离罐立式丝网分离器500900S31608814080101V-0107气液分离罐立式丝网分离器5008000S31608443080601V-0110气液分离罐立式丝网分离器20002600S316081224504001001V-0201气液分离罐立式丝网分离器3002000S316081325050201V-0304气液分离罐立式丝网分离器5001200S316082044240201第二章 标准设备选型一览表2.1 换热器选型一览表设备位号设备名称型号管数数量换热面积/m2面积余量/%壳程材料管程材料总重量/kgE0101原料加热器BEM325-0.3-20.4-2.8/25-2-122120.436Q345R20#753E0102混合气加热器BEM300-0.76-21.5-4.5/25-2-38121.531Q345R20#2225E0103MTBE富液加热器BEM600-0.3-29.1-1.5/25-1-263129.131Q345R20#2603E0104粗异丁烯加热器BM550-2-72.2-1/19-1-403172.233Q345R20#2164E0301甲醇冷却器BEM300-2-10-2/19-1-8511034Q345R20#538E030异丁烯冷却器BEM800-0.1-236-4.6/19-2-858123631S3160806Cr19Ni105473E0303水冷却器BEM500-2-91.9-4.5/19-1-342191.944S3160806Cr19Ni102564E0304PIB冷却器BEM325-0.3-13.3-1.8/19-2-124113.333S3160820#558E0305粗溶剂加热器BFM450-0.3-36.1-4/25-2-110136.132S3160820#1781E0306溶剂冷却器BEM325-0.3-20.4-2.8/19-2-122120.436Q345R20#753E0307脱重塔冷凝器BEM400-0.3-38.3-3/19-1-214138.340S3160820#1193E0308脱重塔再沸器BEM1300-0.2-639-4.5/19-2-2379163931Q345R06Cr19Ni1013292E0309MTBE回收塔冷凝器BFM900-0.2-293.6-4.5/19-2-10931293.641Q345R06Cr19Ni107006E0310MTBE回收塔再沸器BEM800-0.12-155-3/19-1-867115530S3160820#3932E0311异丁烯回收塔冷凝器NEN250-0.1-4.4-1.5/19-1-4914.431S33160806Cr19Ni10315E0312异丁烯回收塔再沸器BEM240-0.35-5.4-1.5/19-2-5715.432Q345R20#324E0313甲醇回收塔冷凝器BEM320-1-7.2-1 /19-2-12017.249Q345R20#405E0314甲醇回收塔再沸器BEM200-1-3.6-1.5/19-2-4013.639Q345R20#268E0315溶剂初步分离塔冷凝器BEM200-1-3.6-1.5/19-2-4013.637Q345R20#294E0316溶剂初步分离塔再沸器BEM160-1-1.6-1/19-1-2611.633Q345R20#219E0317催化剂回收塔冷凝器BEM400-0.8-51.1-4/19-1-214151.131Q345R20#1467E0318催化剂回收塔再沸器BEM300-0.8-10.1-1.5/19-1-113110.135Q345R20#441E0319膜分离精制塔冷凝器BEM260-0.8-6.6-1.6/19-4-6916.634Q345R20#395E0320膜分离精制塔再沸器BEM300-0.9-10.5-1.5/19-1-117110.533S3160806Cr19Ni10439 中国矿业大学（北京）Alpha团队42.2 储罐选型一览表编号名称类型数量尺寸/mm容积/m介质设计温度/设计压力/MPa材料保温防腐重量/KgV0101回流罐卧式11500x45008异丁烯、甲醇等420.46Q235-B30mm岩棉外涂防腐层1643V0102混合罐卧式11700x510011.6水350.39Q235-B无外涂防腐层2112V0103回流罐立式1900x27001.7异丁烯、水等0.40.025Q235-B无外涂防腐层589V0104回流罐卧式12000x600018.8异丁烯400.05Q235-B30mm岩棉外涂防腐层2925V0105回流罐卧式12000x600018.8异丁烯400.1Q235-B30mm岩棉外涂防腐层2925V0106混合罐卧式12000x600018.8异丁烯400.2Q235-B30mm岩棉外涂防腐层2925V0107混合罐卧式11700x510011.6水400.39Q235-B30mm岩棉外涂防腐层2112V0108回流罐卧式11500x45008MTBE400.1Q235-B30mm岩棉外涂防腐层1643V0109回流罐立式11000x30002.5甲醇400.1Q235-B30mm岩棉外涂防腐层728V0110储水罐立式11000x30002.5水32.40.35Q235-B无外涂防腐层728V0201混合罐卧式11300x40005.7异丁烯150.2Q235-B30mm岩棉外涂防腐层1264V0301闪蒸罐卧式1660x20000.7聚异丁烯、异丁烯、二氯甲烷等300.29Q235-B无外涂防腐层318V0302回流罐立式1900x25001.3异丁烯、三氟化硼300.29Q235-B30mm岩棉外涂防腐层545V0303回流罐卧式11600x500010三氟化硼-23.22.70Cr18Ni930mm岩棉外涂防腐层1782V0304沉降槽卧式11600x500010二氯甲烷、异丁烯、水等-23.22.70Cr18Ni930mm岩棉外涂防腐层1782V0305回流罐卧式11200x36006.3二氯甲烷-2.33.60Cr18Ni930mm岩棉外涂防腐层1050V0401MTBE原料储罐立式33000010000MTBE250.520R无外涂防腐层190982.8V0402异丁烯储罐立式1130001500异丁烯-1000.1内罐0Cr18Ni9外罐16MnR30mm岩棉外涂防腐层52984.21V0403聚异丁烯储罐球罐1160002000聚异丁烯251.2Q345R无外涂防腐层89187.5V0404二氯甲烷储罐球罐1220005000二氯甲烷260.4Q345R无外涂防腐层160064.4V0405甲醇储罐球罐1220005000甲醇260.4Q345R无外涂防腐层160064.4 中国矿业大学（北京）Alpha团队112.3 泵选型一览表位号用途型号类型流量/L/s扬程/m方式总轴功/kw电动机总功率/kw效率/%台数P0101原料进料泵CK125/20离心式257.4310单泵8.451175.581P0102混合气泵KA40/20离心式8.57215单泵8.271158.181P0103脱重塔回流泵ISO200-150-250B离心式323.6313.88单泵20.142272.681P0104混合液泵BYQDL1-19离心式0.103100单泵0.81.1351P0105水进料泵ISG40-125(I)A离心式0.25810单泵0.41.151.11P0106水洗塔回流泵IHF32-25-160(1450)离心式350.6486单泵9.541276.341P0107异丁烯精制塔回流泵IHF32-25-160(1450)离心式661.2546单泵5.34838.91P0108异丁烯回收塔回流泵25GDL2-12x4离心式0.4550单泵0.71.529.91P0109重液进料泵BYQDL1-2离心式0.4610单泵0.20.3740.51P0110MTBE回收塔回流泵CDL2-2离心式0.4516单泵0.20.3740.81P0111甲醇回收塔回流泵CDL2-21离心式2.54160单泵1.72.245.91P0112甲醇富液泵BYQDL1-2离心式0.310单泵0.20.3740.51P0201溶剂进料泵BYQDL1-2离心式0.156单泵0.20.3740.51P0202引发剂进料泵BYQDL2-2离心式0.3512单泵0.20.3745.21P0203水进料泵BYQDL1-2离心式0.256单泵0.20.3740.51P0301粗产物进料泵IS50-32-160A(2900)离心式1.8015单泵0.62.248.81P0302混合液进料泵BYQDL1-2离心式7.312单泵2.23.3740.51P0303溶剂初步分离塔回流泵BYQDL1-19离心式0.15100单泵0.81.146.01P0304催化剂回收塔回流泵IS80-65-125(2900)离心式8.515单泵1.81570.51P0305溶剂富液进料泵ISW65-100离心式6.512单泵1.11.569.51P0306膜分离精制塔回流泵SJ30-5离心式6.540单泵3.85.56612.4 压缩机选型一览表位号名称类型型号入口压力/MPa出口压力/MPa排气流量/m3.min-1电机功率/kw台数C0101压缩机离心式4E280-23.15/6.30.120.3276.41114612.5 管道选型一览表2.5.1 提纯工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PL-0101-500-L1B30.01028.4561008无缝20#PL-0102-500-L1B30.01028.4561008无缝20#PL-0103-400-L1B-P125.61028.4561008无缝20#PG-0104-25-L1B16.17134.5121503无缝SUS304PG-0105-80-L1B40.0712277.6294004无缝20#PG-0106-100-L1B35.0712277.6294004无缝20#PG-0107-400-L1B-P130.6712277.6294008无缝20#PL-0108-350-L1B35.05030.861061507无缝20#PL-0109-250-L1B-P131.9401272.1033006无缝20#PL-0110-200-L1B1014.202162505无缝20#PL-0111-150-N1B-P2540511504.5无缝20#PL-0112-150-N1B2540311504.5无缝20#PG-0113-150-N1B8941142.381504.5无缝20#PL-0114-80-N1E-H5740157.591504无缝20#PL-0115-80-L1E-H6170142.381504无缝20#PG-0116-300-L1E-P3.521.51109.631504无缝SUS304PL-0117-80-L1E-P44.562.2032.74802.5无缝SUS304PL-0118-80-N1E-P4.091.5090.121502.5无缝SUS304PL-0119-80-N1E107.591.501.37252.5无缝SUS304PGL-0120-80-L1E-P3.941.50.5441609802.5无缝SUS316PG-0121-100-L1B-P25300.654254无缝20#PGL-0122-80-L2E25400.86252.5无缝SUS316PL-0123-10-L1B25301.509252.5无缝20#PL-0124-80-L1B-P611.502.88254无缝20#PL-0125-80-L1B-P1083.9010.61504无缝20#PL-0126-80-L1B-P82208.54504无缝20#PL-0127-80-L1B-H120201.6254无缝20#2.5.2 聚合工段管路编号温度/压强/bar气相分率体积流量/(m3/h)管径/mm壁厚/mm管道类型管道材料PL-0201-80-L1B106018.12804无缝20#P