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技术文件 JunkPileofNon QualityTerminations Doingitrightthefirsttimeprovides Asatisfiedcustomer ComponentsofaQualityTermination WireTerminalsToolingDocumentationQualityTrainedPersonnel ComponentsofaQualityTermination WireTerminalsToolingDocumentationQualityTrainedPersonnel ElementsofaWire WireSizes 12AWG 18AWG 24AWG WhatisCMA d D CMA D 2 CMA dxNN NumberofStrands 2 CMAChart InsulationVariation 18AWG 18AWG 18AWG StrippingWire GoodStrips Square evencut Nonicksorcutstrands StrippingWire BadStrips NickedStrand CutStrands CutatAngle TaperedorTornInsulation ResultsofBadStrips LossofElectricalCharacteristics Nickedandcutstrands Decreasedelectricalandmechanicalstrength Unevenortaperedstrip Insulationinwirecrimp ComponentsofaQualityTermination WireTerminalsToolingDocumentationQualityTrainedPersonnel TypesofTerminals AnatomyofaTerminal OpenBarrel WireBarrel WireBarrelandContactEnd WireBarrelandContactEndwithInsulationSupport AnatomyofaTerminal ClosedBarrel WireBarrel ContactEnd InsulationSupport AdvantagesofInsulationSupport StressPoint MechanicalandElectricalCharacteristics FunctionsofWireBarrelandInsulationSupportBarrel openbarrel FunctionsofWireBarrelandInsulationSupportBarrel closedbarrel WireBarrel WIRE StripLength InsulationSupportCrimp WireBarrelCrimp InsulationSupportBarrel AreaReduction MechanicalStrength MechanicalStrength IncreasingMechanicalStrength IncreasingCrimpingForceDecreasingCrimpHeight CrimpDesignRange MechanicalStrength ElectricalPerformance PoorTermination PoorTermination GoodTermination GoodTermination ElectricalPerformance IncreasingCrimpingForceDecreasingCrimpHeight ElectricalPerformance DecreasingMillivoltDrop Resistance CrimpDesignParameters IncreasingMechanicalStrength ElectricalPerformance DecreasingCrimpHeight MechanicalStrength CrimpDesignRange ElectricalPerformance ComponentsofaQualityTermination WireTerminalsToolingDocumentationQualityTrainedPersonnel Ugh MeCrimpGood JSTApplicationTooling APPLICATORS ComponentsofaQualityTermination WireTerminalsToolingDocumentationQualityTrainedPersonnel LogSheet overallview LogSheetData CrimpRangeandInsulationDiameter DocumentationData ApplicationSpecification HandlingManual JST NOTE Allnumericalvaluesareinmetricunits withU S customaryunitsinbrackets Dimensionsareinmillimeters andinches Unlessotherwisespecified dimensionshaveatoleranceof0 13 005 andangleshaveatoleranceof2 Figuresandillustrationsareforidentificationonlyandarenotdrawntoscale 1 INTRODUCTION ThisspecificationcoverstherequirementsfortheapplicationofAMPPIDG Pre InsulatedDiamondGrip FASTONReceptacleContacts Thecontactinsulationiscolor codedbywiresizerangetoeliminateerrorsduringinsulation PIDGFASTONReceptacleContactsareavailableinavarietyofsizestoaccomodateyourrequirementsApplicationmaybedonebyhandforloosepiececontactsand ormachinefortape orreelmountedcontacts REFERENCEMATERIAL REFERENCEMATERIAL2 1REVISIONSUMMARYTHISPARAGRAPHISRESERVEDFORAREVISIONSUMMARYOFTHEMOSTRECENTADDITIONSANDCHANGESMADETOTHISSPECIFICATIONWHICHINCLUDESTHEF0LLOWING VISUALAIDFigure12showsatypicalapplicationofaPIDGFASTONReceptacleContact ThisillustrationshouldbeUsedbyproductionpersonneltoensureacorrectlyappliedproduct INSULATIONNOTCRACKEDORDAMAGED WIREFULLYINSERTEDINTOCRIMPAREAS INSULATIONCRIMPEDTIGHTLYONWIRE FIGURE12 VISUALAID REVB 250SeriesReceptacle Typ InsulationCrimpArea Color CodedReceptacleInsulation WireStop 187SeriesReceptacle Typ 110SeriesReceptacle LowInsertionStyleShown CutoffTab Color CodedReceptacleInsulation JST QualityMeasurementsandProperlyCrimpedTerminals InsulationSupportCrimpAdjustments HeavyDutyMiniApplicator CrimpHeight WireBarrel Anvil WireGathering ProperStripLengthandWirePlacement ProperPlacementofWire endfeed ProperPlacementofWire sidefeed ImproperPlacement FinishedCrimp What
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