测试治具原理讲解ppt课件

.,1,测试治具原理讲解一、前言：(设计理念）二、夹治具制作流程三、各型治具简介与运用四、制作时程之掌控五、结论讲师：吴家龙,.,2,TestabilityConsultant,FixtureFabrication&TestProgramDeveloping,CUSTOMERCAD/GERBER,INTERNET,LANDREXC.A.F,TESTABILITY,SINGLESIDEFIXTURE,DOUBLESIDEFIXTURE,PROBETYPE,INTERNETCUSTOMER,RE-LAYOUTOK,PCBFABRICATION,FIXTUREFABRICATION,TEST,PCBASSEMBLY,PINMAP,FIXTUREKITPRE-WORK,CREATTESTPROGRAM,TESTPROGRAMPRIMARYCHECK,PHYSICALTEST,QC,MASSPRODUCTION,BOARDLESSPROCESS,FIXTURECONSTRUCTION,TESTPROGRAMDEBUG&FINALQC,FINALASSEMBLY,CHECKPIN,DELIVERTOUSER,WIRING,RECEPTABLE&PORBEINSERTION,DRILLINGROUTING,.,3,ATE-04压床CD-Rom双座成品测试治具手控功能测试治具机械式手控测试治具笔记型计算机机械式手控测试治具NLX功能测试治具新型手控功能测试治具空压功能测试治具简易功能测试治具真空功能测试治具VXI功能测试治具真空式实插功能测试治具,GenRadGenRad双面真空治具GenRad单面真空治具Stinger双面空压治具Stinger单面空压治具Viper双面空压治具Viper二层式空压治具HpHP1B1S测试治具,PT960测试治具,JetJet双面测试治具Jet单面测试治具Jet二层式测试治具,TRITRI518双面测试治具TRI518单面测试治具TRI518二层式测试治具SCHUHII,功能性测试治具与ATE&ICT测试治具介绍,.,4,利用四支培林轴承及单轴汽缸,上下动作,确保其精度及稳定。Pressplatemovingupanddownguidedby4postwithbearingsandsingle-spindlecylinderforgoodaccuracyandstability.使用双开关设计,须双方同时按键方能动作,确保人员操作之安全。PDUoperatesonlywhenbothofSWbottomsarepushedforprotectingoperatorssafety.内附延迟控制器,治具确实紧密压合后方开始送电及启动测试。测试完成,则在压板松压前先行切断电源,可确保测试稳定性及保护待测板。Enclosingdelaytimer,whichwillturnonpowerandboottestingwhilefixtureispressedatsteadycondition.Whenfinishingtest,powerwillbeturnedoffbeforepressingplatemovingup.ThisdesigncanguaranteeteststabilityandprotectingUUT.适用于各种ICT及功能测试治具。ApplytoICTandFunctionaltestfixture.,ATE-04PRESSDOWNUNIT压床,.,5,体积小,整齐美观。Compactsizeandtidylooks.利用气动方式,操作简单、快速、安全。Operatedbyaircylinderforeasy,quick,andsafeoperation.可调整测试角度(090度),方便UUT取放。Adjustabletestanglefrom090degrees,convenientUUTplacingandpicking.测试连接器采模块化方式设计,易于维修。Module-designedtestconnectorsforconvenientmaintenance.双治具座,另行加装控制电路,便可轮替测试,避免等待时间之浪费。Doublefixturebase,canalternativelytesttwoUUTafteraddingoncontrolcircuit,timesavingandhightestperformance.适用于CD-ROM,CD-R/W,DVD。ApplytoCD-ROM,CD-R/W,DVD.,CD-ROMDUALWELLFUNCTIONALTESTFIXTURE双座成品测试治具,.,6,杠杆式机构设计,操作方便,结构具弹性,变化多。Leveragemechanismforconvenientoperation.Flexiblestructureforvariousrequirement.上升式针板设计,不需压床,探针接触性佳。Up-liftedprobeplateforprobewellcontact,andnotneedPDU.避免人工插拔之偏差所造成之电路板毁损。PreventPCBandconnectorsfromdamagecausedbypoorplugin/outworkmanship.所有测试配件均可置入治具盒内,单机安装,速度快。EasyInstallation:Allrequiredaccessoriesareinstalledinonefixturebox.适用于各种PC板及数字式功能机板。ApplytoallkindsofPCboardanddigitalfunctionalboard.,MANUALFUNCTIONALTESTFIXTURE手控功能测试治具,.,7,连结器同步插入机构设计,操作方便快速。Ergonomicssimultaneouspluginmechanismforfastandconvenientoperation.避免人工插拔之不正确所造成之电路板毁损率。PreventPCBandconnectorsfromdamagecausedbypoorplugin/outworkmanship.结构变化性高,可依厂商的需求设计。FlexibleStructure:Canbeadaptedtocustomersspecificrequirement.可不使用探针避免因使用小号探针衍生之电气问题。Probelessstructureisavailabletosolvethecontactproblemduetoverysmallsizeofcontactprobe.适用于各种笔记型主机板。Applytoallkindsofnotebookmotherboard.,MECHANICALMANUALFUNCTIONALFIXTURE机械式手控测试治具,.,8,测试用I/O连接器采用模座设计,多个连接器可同时插入I/Oport,使用方便,快速,避免人工不正确插拔造成之损伤。Module-designedI/Otestingconnectors,whichcanbepluggedintoI/Oportsimultaneouslyforfastoperationandavoidthedamagecausedbypoorplugin/outworkmanship.外围测试组件及连接器均采用模座固定在治具上,整齐美观,方便在生产在线之置放。Allneededperipheralsandtestconnectorsarefixedonthefixturebyholdingmoduleforconvenientsetupontheproductionline.各种连接器及外围组件均可轻易自固定模座中取换,维修方便,迅速。Convenientandquickmaintenance:Alltestconnectorsandperipheralscanbeeasilyreplacedfromtheholdingmodules.治具盒可依客户要求规格设计,达到外表美观,操作有效率之目的。Customizedfixturekitforvolumequantitytomeetspecifiedhighperformanceoperationcriterion.适用于笔记型计算机主板之功能测试。ApplytofunctionaltestofnotebookPCmainboard.,MMFFORNOTEBOOKFUNCTIONALTESTFIXTURE笔记型计算机机械式手控测试治具,.,9,待测板放置方式简便,节省人工插拔时间,且方便保养。ConvenientUUTplacingandpluggingintofixtureconnectors,easyoperationandtimesaving.所有测试配件均可置入治具盒内,单机安装,速度快。EasyInstallation:Allrequiredaccessoriesareinstalledinfixturebox.治具盒可回收,制作新机种时,只需制作针板,可降低成本。CostSaving:Recyclablefixtureboxforcostsavingandenvironmentprotection.可作气缸式或手动式(自动测试)治具。TwoFixtureTypes:Pneumaticormanualtypeisoptional.气缸式治具设有自动锁定装置以保护PCB.ThePneumatictypefixtureisdesignedwithauto-lockuntiltestcompletedforPCBprotection.适用于NLX主机板及附加卡测试。ApplytoNLXmotherboardandaddoncards.,NLXFUNCTIONALTESTFIXTURE功能测试治具,.,10,直压式机构设计,待测板下压平整,稳定性佳。Straightpressingdownmechanism,keepUUTsflatnessandhighstabilityundertesting.行程大,待测板取放容易。LongstrokemechanismforconvenientPCBplacingandpicking.治具座可单独更换,节省成本Separatefixtureboxfrompressingdownbase,convenientreplacinganotherfixtureboxfordifferentUUT.适用于测试点数较少,或具高零件之待测板,如:CD-ROM,HDD。ApplytothePCBwithlesstestpads,suchasCD-ROM,HDDoranalogboard.,NEWMANUALFUNCTIONALTESTFIXTURE新型手控功能测试治具,.,11,治具控制键、显示灯号可依客户需求设计,变化性高,操作人性化。Customizedcontrolbuttonanddisplayforfriendlyoperation.测试卡均可置于治具盒内,而HDD,CD-ROM可依客户需求置于治具内或放入本公司所制作的设备盒内,配合治具使用,外表整齐,方便在生产线之摆放布置。Allrequiredtestingaccessoriescouldbeputintothefixtureboxorstand-alonebox.Tidyoutlookandconvenientconnectingtoperipherals.配合ATE-04压床使用,使顶针受力平均,接触性佳,稳定性高。FixturecanbefittedinLandrexATE-04.ATE-04isareliablehighstabilitypressdownunitforwellprobecontact.治具底板为可掀式设计,容易保养。Fixturebottomplatecanbeslopping-liftedforeasymaintenance.适用于PC主机板或其它数字电路板功能测试。LowcostsolutionforPCmotherboardanddigitalboardfunctionaltest.,PNEUMATICFUNCTIONALTESTFIXTURE空压功能测试治具,.,12,治具结构小,不占空间。Compactsizeforsavingspace.针板可做为掀起式,以方便维修和配线修改。Slopping-liftedprobesplatedesignisoptionalforeasymaintenanceandre-wiringonfield.治具盒可依客户需求设计,以达到操作方便。Customerdesignedfixtureboxforspecifiedoperationrequirements.使用杠杆式夹具操作,可以达到省力的作用。Leveragemechanismforpreventinglaborinvain.适用于小机板或CD-ROM机板功能测试。BestchoiceforsmallboardandCD-ROMboard.,SIMPLEFUNCTIONALTESTFIXTURE简易功能测试治具,.,13,所有测试配件均可置于治具盒内,单机安装,速度快。EasyInstallation:Allrequiredaccessoriesareinstalledinthefixturebox.使用真空吸引,探针受力平均,接触性佳,寿命长。GoodProbeContactandLong-termuse:Fixtureworksbyvacuumtomaketheprobescontactunderequalpressure.治具盒开阖容易,保养方便。Simplefixtureboxforeasyopenandclosing.治具盒可回收,因此制作新治具时,制作上盖和针板即可。CostSaving:Thefixturekitcanberecycledwhennewfixturesarerequired.提供各项控制开关,功能键,计数器及各种接口之预留孔位。Providingpre-punchedholesforallcontrolswitches,functionalbuttons,countersandthenecessaryinterfaceconnectors.是PC主机板或其它数字电路板功能测试之最佳选择。BestchoiceforPCmotherboardanddigitalboard.,VACUUMFUNCTIONALTESTFIXTURE真空功能测试治具,.,14,斜面式治具盒设计,测试讯号量取方便。SloppingfixtureboxwithslotconnectorforeasyaccessoftestprobecontactingUUT.1.符合人体工学。Matchingtheergonomics.2.治具盒可测面积最大化设计。Maximizethemeasurabledimension.不使用时,导轨可横置,节省存放空间。PCBslidecanbelaiddownontestplateforeasystorekeeping.防反插设计,避免反插造成UUT之损坏。Anti-reverseslotdesign,whichcanprotectUUTfromthedamagecausedbyplugginginreversely.可装配VXI之各种接口连接器进行治具制作。CanbeadaptedwithvariousVXIinterfaceconnectors.,VXIFUNCTIONALFIXTURE功能测试治具,.,15,安全性结构化真空治具,具有多重特性:Safetystructurevacuumfixturewhichhasseveralcharacters:a)操作方便、安全:隐藏式泄气孔,拉起上盖把手即可打开治具,操作简易,安全性高。Safetyandeasyoperation:Hiddenairleakingholeforopeningfixturecovereasilywhilepullinguphandleveroftheuppercover.b)防漏性佳:使用一体成型之防漏圈条,防漏性佳。Usingseamlessandleakproofurethaneframeforgoodvacuumseal.c)全铝框设计,防止静电产生,坚固耐用,可回收。Wholealuminumframeforpreventingstaticelectricity.Recyclableoneforenvironmentprotection.d)使用转接板,安装方便,无需插拔连接器/线。UsinginterfacepanelforconvenientconnectingtoICT.e)省力式上盖及针板,待测板取放容易。LeverageuppercoverandprobeplateforPCBeasyplacingandpicking.,GENRADDOUBLESIDEVACUUMTESTFIXTURE双面真空ATE测试治具,.,16,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforGenRadOXP.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.适用于双面均有测试点的待测板。ApplytoPCBwithdouble-sidetestpads.,GENRADDOUBLESIDEVACUUMTESTFIXTURE双面真空ATE测试治具,.,17,安全性结构化真空治具,具有多重特性:Safetystructurevacuumfixturewhichhasseveralcharacters:a)操作方便、安全:隐藏式泄气孔,拉起上盖把手即可打开治具,操作简易,安全性高。Safetyandeasyoperation:Hiddenairleakingholeforopeningfixturecovereasilywhilepullinguphandleveroftheuppercover.b)防漏性佳:使用一体成型之防漏圈条,防漏性佳。Usingseamlessandleakproofurethaneframeforgoodvacuumseal.c)全铝框设计,防止静电产生,坚固耐用,可回收。Wholealuminumframeforpreventingstaticelectricity.Recyclableoneforenvironmentprotection.d)使用转接板,安装方便,无需插拔连接器/线。UsinginterfacepanelforconvenientconnectingtoICT.e)省力式上盖及针板,待测板取放容易。LeverageuppercoverandprobeplateforPCBeasyplacingandpicking.,GENRADSINGLESIDEVACUUMTESTFIXTURE单面真空ATE测试治具,.,18,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforGenRadOXP.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.适用于一般单面测试点的待测板,如:主机板。ApplytoPCBwithsingle-sidetestpads.Ex.Motherboard,GENRADSINGLESIDEVACUUMTESTFIXTURE单面真空ATE测试治具,.,19,上下针板结构:测试点可双面选点,方便电路板布线设计。Doublesideprobeplates:TestpadscanbespreadonbothsidesofPCBforconvenientPCBlayout.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.使用可调式培林座,容易保养。Usingadjustablebearingholderforeasymaintenance.随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforGenRadOXP.使用于GenRad之Stinger机种中。ApplytoGenRadStingerseries.适用于一般双面有测试点的待测板,如:Notebook,及零件较低之待测板。ApplytoPCBthathasdouble-sidetestpadsandthatwithlowcomponentheight.Ex:Notebook.,GENRADSTINGERDOUBLESIDEPNEUMATICTESTFIXTURE双面空压ICT测试治具,.,20,凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.使用可调式培林座,容易保养。Usingadjustablebearingforeasymaintenance.随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装HPTestJet或GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforHPTestJetorGenRadOXP.适用于一般单面测试点,不制作sensorplate之待测板,测试点数较少或较多高零件的板子,如:Powerboard,Monitorboard。BestchoiceforPCBthathassinglesidetestpadswithoutsensorplate,PCBwithlesstestpadsorPCBwithhighcomponentheight.Ex:Powerboard,Monitorboard.,STINGERSINGLESIDEPNEUMATICTESTFIXTURE单面空压测试治具,.,21,上下针板结构,测试点可双面选点,方便电路板布线设计。Doubleprobeplates:TestpadscanbespreadonbothsidesofPCBforconvenientPCBlayout.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.使用可调式培林座,容易保养。Usingadjustablebearingholderforeasymaintenance.随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPGenRadOXP.适用于一般双面有测试点之电路板,如:NOTEBOOK及零件较低之待测板。ApplytoPCBthathasdouble-sidetestpadsandthatwithlowcomponentheight.Ex:Notebook.使用在GenRadViper机种。ApplytoGenRadViperseries.,GENRADVIPERDOUBLESIDEPNEUMATICTESTFIXTURE双面空压ICT测试治具,.,22,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装GenRadOXP功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforGenRadOXP.针板FRP材质,不易变形,长久使用不影响探针准确度。ProbeplateismadeofFRP,whichwillneverchangeitsshapeeasily,forgoodprobeaccuracy.适用于一般单面测试点且制作sensorplate之待测板,如:主机板。BestchoiceforPCBthathassinglesidetestpadsandsensorplate.Ex:motherboard.使用在GenRadViper机种。ApplytoGenRadViperseries.,GENRADVIPERTWOLEVELPNEUMATICTESTFIXTURE二层式空压ICT测试治具,.,23,P-PinWirefixture:1B1S(Onebankandonesingleside)1B1D(OnebankandoneDoubleside)2B1S(Fullsizeandonesingleside)2B1D(Fullsizeandonedoubleside)2B2S(Fullsizeandtwosingleside)WirelessFixture:1B1S,1B1D*Nowwejustproduce1B1D,buttheprocessofproductisthesame.1B1Siswithoutthetopmodel.Bottommodelkittypes:1.Onebank2.Twobank(Fullsize)Topmodelkit(Hold-downGate)types:1.Applyto1B1S,2B1STestableDimension:400*290mm2.Applyto1B1DTestableDimension:310*210mm3.Applyto2B1DTestableDimension:350*350mm4.Applyto2B1SApplyto:NotAvailable,HPTESTFIXTUREHP功能测试治具,.,24,上下针板结构:测试点可双面选点,方便电路板布线设计。Doubleprobeplates:TestpadscanbespreadonbothsideofPCBforconvenientPCBlayout.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.使用可调式培林座,容易保养。Usingadjustablebearingholderforeasymaintenance.随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.针板FRP材质,不易变形,长久使用不影响探针准确度。ProbeplateismadeofFRP,whichwillneverchangeitsshapeeasily,forgoodprobeaccuracy.可安装HPTestJet或TeradyneFramScan+功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforHPTestJetorTeradyneFramScan+.适用于一般双面有测试点的待测板,如:Notebook,及零件较低之待测板。ApplytoPCBthathasdouble-sidetestpadsandthatwithlowcomponentheight.Ex:Notebook.,JETDOUBLESIDETESTFIXTURE双面ICT测试治具,.,25,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.适用于一般单面测试点,不制作sensorplate之待测板,测试点数较少或较多高零件的板子,如:Powerboard,Monitorboard。BestchoiceforPCBthathassingle-sidetestpadswithoutsensorplate,PCBwithlesstestpadsorPCBwithhighcomponentheight.Ex:Powerboard,Monitorboard.,JETSINGLESIDETESTFIXTURE单面ICT测试治具,.,26,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.可安装HPTestJet或TeradyneFramScan+功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforHPTestJetorTeradyneFramScan+.针板FRP材质,不易变形,长久使用不影响探针准确度。ProbeplateismadeofFRPmaterial,whichwillneverchangeitsshapeeasily,forgoodprobeaccuracy.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.适用于一般单面测试点且制作sensorplate之待测板,如:主机板。BestchoiceforPCBthathassinglesidetestpadsandrequiringsensorplate.Ex:motherboard.,JETTWOLEVELTESTFIXTURE二层式ICT测试治具,.,27,上下针板结构:测试点可双面选点,方便电路板布线设计。Doublesideprobeplates:TestpadscanbespreadonbothsidesofPCBforconvenientPCBlayout.凸字孔制程,提高探针准确度。Dualprobeguidingholedrillingprocessforaccurateprobecontact.使用可调式培林座,容易保养。Usingadjustablebearingholderforeasymaintenance.随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.针板FRP材质,不易变形,长久使用不影响探针准确度。ProbeplateismadeofFRP,whichwillneverchangeitsshapeeasily,forgoodprobeaccuracy.可安装HPTestJet或TeradyneFramScan+功能之感应板及放大器。BeabletoinstallspecificsensorplateandAMPforHPTestJetorTeradyneFramScan+.适用于一般双面有测试点的待测板,如:Notebook,及零件较低之待测板。ApplytoPCBthathasdouble-sidetestpadsandthatwithlowcomponentheight.Ex:Notebook,TR518DOUBLESIDETESTFIXTURE双面ICT测试治具,.,28,随治具附赠Test-Link软件,可缩短PCB维修工时。EnclosingourfreeTest-LinkprogramwithfixtureforshorteningPCBtroubleshootinghours.适用于一般单面测试点,不制作sensorplate之待测板,测试点数较少或较