7-附录四 工艺设备一览表

扬子石化年产13万吨PMMA项目酯争朝烯 合肥工业大学酯争朝烯队团队成员：侯鑫 张宇 迟璐璐 刘权锋 艾雪竹指导老师：杨则恒 姚运金 王莉 杨庆春 张卫新附录四 工艺设备一览表一、塔设备一览表（非标设备）二、反应器一览表（非标设备）三、换热器一览表（标准设备）四、泵一览表（标准设备）五、储罐、缓冲罐一览表（标准设备）六、压缩机一览表（标准设备）塔设备一览表位号图号名称材料数量塔型塔高mm内径mm设计压力MPa设计温度腐蚀裕量T0101HFUT-PID-01-03分离MTBE催化精馏塔Q345R1复合塔2920014000.751352T0102HFUT-PID-01-04MTBE精制塔Q235-B1浮阀塔1470012000.452141.82T0201HFUT-PID-02-02一段甲醇吸收塔Q345R1填料塔1190012000.56141.52T0202HFUT-PID-02-02二段甲醇吸收塔Q345R1填料塔800013000.23193.52T0203HFUT-PID-02-03异丁烯脱重塔Q345R1填料塔1550011450.28862T0204HFUT-PID-02-04异丁烯脱轻塔Q345R1填料塔1550010420.5711132T0301HFUT-PID-03-02一级MAL吸收塔Q345R1复合塔1590018000.11364.92T0302HFUT-PID-03-02二级MAL吸收塔Q345R1泡罩塔1590018000.159.52T0303HFUT-PID-03-03MAL和甲醇共沸精馏塔Q345R1板式塔1590018000.199.62T0401HFUT-PID-04-04MAL回收塔Q345R1填料塔3250050000.5114.42T0402HFUT-PID-04-05正己烷甲醇低压共沸精馏塔Q345R1填料塔2520023700.111022T0403HFUT-PID-04-06MMA精制塔Q235-B1填料塔3896052000.11101.82T0501HFUT-PID-05-01MMA精制塔Q345R1填料塔1625032000.140.42T0601HFUT-PID-06-01醚后C4萃取塔Q345R1填料塔1625032000.140.42T0602HFUT-PID-06-02甲醇常压脱轻塔Q345R1筛板塔2070014000.7013123.42T0603HFUT-PID-06-03甲醇加压精制塔Q345R1浮阀塔3272021500.111366.92T0604HFUT-PID-06-04甲醇常压精制塔Q345R1浮阀塔1785032000.113899.22反应器一览表编号位号图号名称数量材料1R0101HFUT-PID-01-01甲醇净化器2Q235-B2R0102HFUT-PID-01-02MTBE合成膨胀床2Q235-B3R0201HFUT-PID-02-01MTBE裂解反应器1Q3454R0301HFUT-PID-03-01MAL合成固定床列管式反应器1Q3455R0401HFUT-PID-04-02一级浆态床反应器1Q235-B6R0402HFUT-PID-04-02二级浆态床反应器1Q235-B7R0403HFUT-PID-04-03三级浆态床反应器1Q235-B8R0404HFUT-PID-04-03四级浆态床反应器1Q235-B9R0501HFUT-PID-05-02MMA聚合釜式反应器1Q235-B10R0502HFUT-PID-05-03MMA聚合管式反应器1Q235-B11R0503HFUT-PID-05-03MMA聚合管式反应器1Q235-B12R0601HFUT-PID-06-01丙烯酸甲酯水解反应器1Q235-B换热器一览表编号位号图号类型数量材料重量/kg管程壳程1E0101HFUT-PID-01-02管板式1Q235-BQ235-B44,3172E0102HFUT-PID-01-03釜式再沸器1Q235-BQ235-B29,9043E0103HFUT-PID-01-03管板式1Q235-BQ235-B3,7404E0104HFUT-PID-01-03管板式1Q235-BQ235-B5,6605E0105HFUT-PID-01-04管板式1Q235-BQ235-B9,8726E0106HFUT-PID-01-04釜式再沸器1Q235-BQ235-B67,5987E0201HFUT-PID-02-01管板式1Q235-BQ235-B9,6228E0202HFUT-PID-02-01管板式1Q235-BQ235-B8,6769E0203HFUT-PID-02-02管板式1Q235-BQ235-B4,36810E0204HFUT-PID-02-02管板式1Q235-BQ235-B4,35211E0205HFUT-PID-02-02管板式1Q235-BQ235-B3,58312E0206HFUT-PID-02-03釜式再沸器1Q235-BQ235-B25,77413E0207HFUT-PID-02-03管板式1Q235-BQ235-B5,62114E0208HFUT-PID-02-04釜式再沸器1Q235-BQ235-B49,34115E0209HFUT-PID-02-04管板式1Q235-BQ235-B6,64116E0210HFUT-PID-02-04管板式1Q235-BQ235-B73,42817E0301HFUT-PID-03-01釜式再沸器1Q235-BQ235-B59,19918E0302HFUT-PID-03-01管板式1Q235-BQ235-B1,90319E0303HFUT-PID-03-02管板式1Q235-BQ235-B2,32020E0304HFUT-PID-03-02管板式1Q235-BQ235-B3,73621E0305HFUT-PID-03-03管板式1Q235-BQ235-B3,73622E0306HFUT-PID-03-03釜式再沸器1Q235-BQ235-B4,57823E0401HFUT-PID-04-01管板式1Q235-BQ235-B4,41424E0402HFUT-PID-04-04热虹吸再沸器1Q235-BQ235-B7,18525E0403HFUT-PID-04-04管板式1Q235-BQ235-B5,72626E0404HFUT-PID-04-05管板式1Q235-BQ235-B11,38827E0405HFUT-PID-04-05管板式1Q235-BQ235-B7,52728E0406HFUT-PID-04-05管板式1Q235-BQ235-B7,24529E0407HFUT-PID-04-06管板式1Q235-BQ235-B3,35730E0408HFUT-PID-04-06管板式1Q235-BQ235-B6,54831E0409HFUT-PID-04-07管板式1Q235-BQ235-B9,96732E0410HFUT-PID-04-07管板式1Q235-BQ235-B2,84233E0501HFUT-PID-05-01板式1Q235-BQ235-B3,67134E0502HFUT-PID-05-01管板式1Q235-BQ235-B5,51035E0503HFUT-PID-05-01管板式1Q235-BQ235-B5,95236E0504HFUT-PID-05-03管板式1Q235-BQ235-B3,25037E0505HFUT-PID-05-04管板式1Q235-BQ235-B2,67538E0506HFUT-PID-05-05管板式1Q235-BQ235-B4,38039E0507HFUT-PID-05-06管板式1Q235-BQ235-B2,07540E0508HFUT-PID-05-06螺旋板式换热器1Q235-BQ235-B3,75341E0601HFUT-PID-06-01管板式1Q235-BQ235-B3,67142E0602HFUT-PID-06-02管板式1Q235-BQ235-B5,51043E0603HFUT-PID-06-02管板式1Q235-BQ235-B5,95244E0604HFUT-PID-06-03管板式1Q235-BQ235-B3,25045E0605HFUT-PID-06-03管板式1Q235-BQ235-B2,67546E0606HFUT-PID-06-04管板式1Q235-BQ235-B4,38047E0607HFUT-PID-06-04管板式1Q235-BQ235-B2,07548E0608HFUT-PID-06-04螺旋板式换热器1Q235-BQ235-B3,753泵一览表编号位号图号名称型号数量流量L/s扬程m电机功率kw汽蚀余量m1P0101A/BHFUT-PID-01-01甲醇进口泵IH50-32-16022.2734.275.522P0102A/BHFUT-PID-01-01C4进口泵GDF80-21212.120.46443P0103A/BHFUT-PID-01-01净化甲醇出料泵GDF80-21214.916.17444P0104A/BHFUT-PID-01-01混合物进口泵GDF80-21214.916.17445P0105A/BHFUT-PID-01-02MTBE出料泵GDF65-5027.549.067.546P0106A/BHFUT-PID-01-03催化精馏塔底回流泵GDF65-5027.549.067.547P0107A/BHFUT-PID-01-03醚后C4出料泵GDF65-5027.549.067.548P0108A/BHFUT-PID-01-04MTBE精制塔进料泵IH65-50-12527.519.49429P0109A/BHFUT-PID-01-04MTBE精制塔回流泵IH65-50-16027.531.267.5210P0201A/BHFUT-PID-02-02一段吸收塔循环水泵GDF32-2021.819.030.75411P0202A/BHFUT-PID-02-02二段吸收塔循环水泵GDF32-2021.819.030.75412P0203A/BHFUT-PID-02-02异丁烯出料泵GDF50-3025.329.23413P0204A/BHFUT-PID-02-03脱重塔回流泵GDF65-1925.219.982.2414P0205A/BHFUT-PID-02-03脱轻塔进料泵GDF65-1925.219.982.2415P0206A/BHFUT-PID-02-04脱轻塔回流泵GDF65-1925.219.982.2416P0301A/BHFUT-PID-03-02丙烷输送泵GDF100-21216.820.875.5417P0302A/BHFUT-PID-03-03一级MAL吸收塔水输送泵GDF100-21216.820.875.5418P0303A/BHFUT-PID-03-04共沸精馏塔进料泵GDF125-20233.422.4515419P0304A/BHFUT-PID-03-04共沸精馏塔回流泵GDF100-21216.820.875.5420P0401A/BHFUT-PID-04-01甲醇进料泵GDF80-2121417.714421P0402A/BHFUT-PID-04-01MAL和甲醇进料泵GDF50-1724.518.421.5422P0403A/BHFUT-PID-04-01MAL和甲醇进料泵GDF65-1929.714.682.2423P0404A/BHFUT-PID-04-01MMA合成反应器进料泵GDF100-19228.217.437.5424P0405A/BHFUT-PID-04-02二级浆态床反应器进料泵GDF100-19228.717.147.5425P0406A/BHFUT-PID-04-02三级浆态床反应器进料泵GDF100-19228.717.147.5426P0407A/BHFUT-PID-04-03四级浆态床反应器进料泵GDF100-19228.717.147.5427P0408A/BHFUT-PID-04-03MMA出料泵GDF100-32228.630.8215428P0409A/BHFUT-PID-04-04MAL和甲醇共沸精馏塔塔顶回流泵GDF80-40214.134.657.5429P0410A/BHFUT-PID-04-04MAL和甲醇出料泵GDF80-40214.134.657.5430P0411A/BHFUT-PID-04-05正己烷和甲醇共沸精馏塔塔顶回流泵GDF100-32A223.3528.3911431P0412A/BHFUT-PID-04-05正己烷和甲醇出料泵GDF100-32A223.3528.3911432P0413A/BHFUT-PID-04-06MMA精制塔塔顶回流泵GDF80-3028.932.775.5433P0414A/BHFUT-PID-04-06正己烷出料泵GDF80-3028.932.775.5434P0415A/BHFUT-PID-04-07正己烷输送泵GDF125-20246.719.4315435P0416A/BHFUT-PID-04-07甲醇输送泵GDF32-2021.819.030.75436P0501A/BHFUT-PID-05-01精制塔进料泵GDF40-3024.323.232.2437P0502A/BHFUT-PID-05-01精制塔塔顶回流泵GDF100-32A225.927.7811438P0503A/BHFUT-PID-05-02MMA输送泵GDF100-32A226.327.6811439P0504A/BHFUT-PID-05-02MMA、PMMA输送泵GDF100-32221.432.9815440P0505A/BHFUT-PID-05-03MMA聚合管式反应器中间输送泵GDF100-32221.432.9815441P0506A/BHFUT-PID-05-04一级脱挥罐输送泵GDF100-32221.432.9815442P0507A/BHFUT-PID-05-04二级脱挥罐输送泵GDF65-1926.219.622.2443P0508A/BHFUT-PID-05-05PMMA输送泵GDF65-1926.219.622.2444P0509A/BHFUT-PID-05-06正丁烷输送泵GDF100-32221.432.9815445P0601A/BHFUT-PID-06-01甲醇溶液输送泵GDF40-3024.323.232.2446P0602A/BHFUT-PID-06-01甲醇溶液输送泵GDF100-32A225.927.7811447P0603A/BHFUT-PID-06-02甲醇脱轻塔回流泵GDF100-32A226.327.6811448P0604A/BHFUT-PID-06-03甲醇加压精制塔釜液出料泵GDF100-32221.432.9815449P0605A/BHFUT-PID-06-03甲醇加压精制塔回流泵GDF100-32221.432.9815450P0606A/BHFUT-PID-06-03精制甲醇出料泵GDF100-32221.432.9815451P0607A/BHFUT-PID-06-03甲醇常压精制塔回流泵GDF65-1926.219.622.2452P0608A/BHFUT-PID-06-04精制甲醇出料泵GDF65-1926.219.622.24储罐、缓冲罐一览表编号位号图号名称数量材料重量Kg1V0101HFUT-PID-01-01甲醇进料缓冲罐116MnDR25092V0102HFUT-PID-01-01C4进料缓冲罐116MnDR77313V0103HFUT-PID-01-01混合进料缓冲罐116MnDR86124V0104HFUT-PID-01-02醚化产物缓冲罐116MnDR43215V0105HFUT-PID-01-03催化精馏塔回流罐1Q235-B41056V0106HFUT-PID-01-04MTBE精制塔塔顶回流罐1Q235-B29257V0201HFUT-PID-02-02一段吸收塔缓冲罐1Q235-B41058V0202HFUT-PID-02-02二段吸收塔缓冲罐1Q235-B43409V0203HFUT-PID-02-02气液分离罐1Q235-B882110V0204HFUT-PID-02-03脱重塔回流罐1Q345R172811V0205HFUT-PID-02-04脱轻塔回流罐1Q235-B173512V0301HFUT-PID-03-03共沸精馏塔进料混合罐1Q235-B3