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-,1,Page1,Rayong_Gap_Analysis_Workshop_v1.0,Qs-StatsystemapplicationintroductionAlison.chen,WorldsBestPowertrains,-,2,RecordingDataUserlogin/UserrightsNewfilesetupMasks/GraphicsRelationshipFileHandlingDefaultOpen/SavedirectoriesDatabasestructureSimple&ComplexfilterProcessCapabilityAnalysisEvaluationmethodNavigationaloptionsValuechartselectfunctionoverlay,cascadecharts,x-yPlotPositionalTolerancesCharacteristicStatisticsSortbyCapabilityIndexK-fieldInformationSummaryDefects/no.ofnon-conformingunitsStandardReportsSampleAnalysis1Piece/5PieceColdStart,ToolChangeMeasurementSystemAnalysisTypeConversionType1-CharacteristicStatistics1Type2-CharacteristicStatistics2StandardReports,-,3,Defaultuseris“Operator”BesuretologinastheappropriateuserpriortoopeningaFile,UserLogin,-,4,NewFileSetup,Filenew,Determinesthenumberofcharacteristicsforthenewfile,-,5,NavigatingMasks,-,6,AdditionalCharacteristics,Appendelement,Insertelement,Deleteelement,-,7,NavigatingCharacteristics,C:Q-DASQSSTAT_METESTSTEST_ALL.DFQ,Scrollsforwardsandbackwardsthroughthecharacteristics,-,8,AdditionalDataFields,Displaysadditionaldatacolumnsfor“currentcharacteristic”,-,9,Masks/GraphicsRelationship,Executeevaluation,IfyoumakeanychangesintheParts,CharacteristicorValueMask,youmustclick“ExecuteEvaluation”toapplythechangestothegraphics.,-,10,DefaultOpen/SaveDirectories,Configuresthedefaultdirectoriesforopening(Read)andsaving(Write)files.BesuretoclicktheSavebuttonaftersettingthedirectories.,-,11,DatabaseSimplefilter,ThisexamplelooksthroughallParts/characteristicsandfiltersforthosethatcontainmeasurementsfromMachine1,OpenstheMachinecatalog,-,12,RightmouseclicktocreateaNewfilter,DatabaseComplexfilter,-,13,Testconditions,OR,AND,Logicalinstructions:,NAND(notand),NOR(notor),NOT,logicalinstructionline,DINsymbols(newnorm),DatabaseComplexfilter,-,14,Dragatestconditiondown,RightclickinthewhiteboxthatappearsandselectEditcontents.TheEditfilterconditionwindowwillopen.3)ChooseFieldSelection-Cavityno.(K0007)4)ChooseFieldcontent-N1001/Group1.,DatabaseComplexfilter,-,15,Dragasecondtestconditiondown,Rightclickinthewhitebox,selectEditcontents.ChooseFieldSelectionOrd.(K0053)ChooseFieldcontent-LIKEOP20.,DatabaseComplexfilter,-,16,DraganddropanANDClickonthelogicalinstructionlinebuttonClickontheCavityNo.box,dragalinetothe&boxRepeattoconnecttheOrderto&andthe&toFilter.ClickOK,DatabaseComplexfilter,-,17,SelectaPartandCharacteristicfromtheDatabaselistDragFilter1anddropitontheselectedCharacteristicClickOKtheinformationwillbeloaded,DatabaseComplexfilter,-,18,ThedataloadedisfromDemoPart2,Char1onlythevaluesthatcontaintheinformation:CavityNo.-Group1andOrder-OP20.,DatabaseComplexfilter,-,19,ProcessCapabilityAnalysisGRAPHICS,-,20,ProcessCapabilityEvaluationMethod,-,21,NavigationalOptionsCharacteristicsselection,Clickonthecharacteristicyouwanttoview.Thegreencheckmarkappearsnexttoit.WhenyoupressOK,thegraphicwillmovetothatcharacteristic.,C:Q-DASQSSTAT_METESTSTEST_ALL.DFQ,-,22,NavigationalOptions,Parts/characteristiclist,UsetheParts/characteristicslisttoturnon/offcharacteristicsby:doubleclickingrightmouseclickandselectChangestatus,-,23,ValueChart,C:Q-DASQSSTAT_MEExamplesenglishMULTIFIXTURE.DFQ,Rightmouseclickonthevaluechart-theSettingswindowappearswithallthechartoptions.Forexample,clickonSpecial,thenclickInformationvalues.ThisturnontheInfoboxtotherightoftheValuechart,-,24,ValueChartSelectfunction,ThisexampleissetuptoSelectfromvalue#50-100,-,25,MultipleCharts,C:Q-DASQSSTAT_MEExamplesenglishCRANKSHAFT.DFQ,Numberofcharacteristics,-,26,ValueChartOverlay,OverlaysDiameterP1-P4,-,27,Lines/Symbolsetc.,Lines/Symbolsetc.,Changesthelinecolorandsymbolsofeachcharacteristicforthevaluechart(overlay),-,28,ValueChartCascaded,-,29,CharacteristicStatistics1,C:Q-DASQSSTAT_MEGMPTTEST_CSR.DFQ,CharacteristicStatistics1isthemostcomprehensive.,-,30,CharacteristicStatisticsSort(Ppk),Rightmouseclickonthecolumnyouwanttosort.Selectfromtheoptions.,SortedbyworstPpk,-,31,K-fieldInformationSummary,DisplaysK-fieldinformationthatisoutputbythegage.,-,32,Defects/no.ofnon-conformingunits,C:Q-DASQSSTAT_MEExamplesenglishNONCONFORMING.DFQ,Showsthenumberofdefectsforeachcharacteristic.,-,33,Defects/no.ofnon-conformingunits,Usethe3-Ddisplayoptionstochangetheviewofthechartasseenabove.,UsetheSpecialoptionstoseparatethenumberofdefectsbyStation#(operator).,-,34,StandardReports,Besuretocheckcurrentcharacteristiconlyifyoudonotwanttoprintouttheindividualreportsforallcharacteristicsinthefile.,-,35,StandardReports,-,36,SampleAnalysisSPECIALSTUDIES,-,37,GMPTMRO-1Piece/5Piece/ColdStart,-,38,ToolChange,GMPTMRO3.3.5Tool-ChangeCapabilityInordertoensurethattoolingcanbechanged,withouttheprocessbeingadverselyeffected,thefollowingisdone:Afterthecapabilityrun,allthetoolingonthemachineischanged.Tenparts(5min.)aremachinedandinspected.Foracceptance,thevaluesfromthistoolchangestudyandtheprocesscapabilitystudymustnotdifferbymorethan25%ofthespecification.Allpartsmustbewithinspecification.,-,39,ToolChange,C:Q-DASQSSTAT_MEGMPTTOOLCHANGE_50PC.DFQ,OpentheoriginalRun-Offfile(50piecestudy)GotoFileSavefortoolchangeGivethefileanewname,-,40,ToolChange,GotoFile-MergefilesClicktheMasterbutton,selectthepreviousfileSavefortoolchangeClicktheRightdoublearrowsbutton,selectthe5-10piecestudydoneaftertoolingchangeClickOK,-,41,ToolChange,Requirements:25%,-,42,MeasurementSystemAnalysisGAGESTUDIES,-,43,TypeConversion,CurrentsettingmustbemarkedinordertobeabletosettheTargettype:#operators,measurements,etc.,-,
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