附录3 设备设计及选型一览表

-目录第一章 非标设备设计11.1塔设备设计一览表11.2反应器设计一览表2第二章 标准设备选型32.1换热器选型一览表32.2压缩机选型一览表62.3 储罐选型一览表62.4 回流罐选型一览表62.5 混合罐选型一览表72.6泵选型一览表92.7管道选型一览表102.7.1等离子体法制乙炔工段102.7.2乙炔气提浓工段102.7.3醋酸乙烯合成工段112.7.4原料分离循环工段122.7.5产品精制工段12第一章 非标设备设计1.1塔设备设计一览表设备位号设备图号设备名称类型塔体内径/mm塔总高m设计温度/设计压力/MPa封头形式材料保护层保温层重量/kg数量C201T0201乙炔吸收塔板式塔120013.4250.220标准椭圆封头Q345R岩棉玻璃棉242161C202T0202乙炔解吸塔板式塔100012.6500.110标准椭圆封头Q345R岩棉玻璃棉165211C401T0401乙炔回收塔板式塔12008.91000.110标准椭圆封头Q345R岩棉玻璃棉154231C402T0402醋酸回收塔板式塔400049.81500.110标准椭圆封头15MnDR岩棉玻璃棉373261C501T0501脱气塔板式塔8005.93800.110标准椭圆封头S31608岩棉玻璃棉239291C502T0502粗醋酸乙烯塔板式塔400059.61200.110标准椭圆封头S30408岩棉玻璃棉136881C503T0503精醋酸乙烯塔板式塔250028.3800.110标准椭圆封头16MnDR岩棉玻璃棉143651C504T0504乙醛精制塔板式塔50017.5600.110标准椭圆封头S30408岩棉玻璃棉165321C505T0505丙酮萃取塔填料塔5007.5600.110标准椭圆封头S30408岩棉玻璃棉165321C506T0506脱水塔板式塔4005.21200.150标准椭圆封头S30408岩棉玻璃棉134321C507T0507丙酮浓缩塔板式塔4007.8600.085标准椭圆封头S31608岩棉玻璃棉194381C508T0508丙酮精制塔板式塔80020.8150.011标准椭圆封头Q345R岩棉玻璃棉2517811.2反应器设计一览表设备位号设备图号名称类型尺寸设计温度设计压力bar壳体材质反应管材质管板厚度mm重量t数量R101R0101煤炭等离子反应器等离子反应器51001250032050Q345RS304086042.91R301R0301醋酸乙烯合成反应器流化床反应器3000850010050Q345R12Cr2Mo1VR203.521第二章 标准设备选型2.1换热器选型一览表设备位号换热器名称型号型式换热管数量N规格排列方式换热面积A/m2管程数壳程数管程材料壳程材料个数E0101废热锅炉卧式784192正三角形395.81116MnQ345R1E0102冷却压缩器卧式51192正三角形3.51116MnQ345R1E0103换热器卧式239192正三角形64.21116MnQ345R1E0201乙炔吸收塔再沸器卧式182192正三角形17.81120#Q345R1E0202乙炔吸收塔冷凝器卧式272192正三角形47.61116MnQ345R1E0203乙炔解吸塔再沸器卧式284192正三角形20.72116MnQ345R1E0204乙炔解吸塔冷凝器卧式174192正三角形30.11116MnQ345R1E0205中间流股换热器卧式678192正三角形239.61116MnQ345R1E0301高效换热器卧式1248192正三角形298.31116MnQ345R1E0302废热锅炉卧式1514192正三角形845.52116MnQ345R1E0303换热器卧式447192正三角形801116MnQ345R1E0401乙炔回收塔冷凝器卧式509192正三角形91.11116MnQ345R1E0402乙炔回收塔再沸器卧式182192正三角形23.12120#Q345R1E0403醋酸回收塔冷凝器卧式281252.5正三角形100.61116MnDRQ345R1E0404醋酸回收塔再沸器卧式8122192正三角形231.22120#Q345R1E0501脱气塔再沸器卧式24252.5正三角形32120#Q345R1E0502脱气塔冷凝器卧式190192正三角形341116MnQ345R1E0503粗醋酸乙烯塔冷凝器卧式261192正三角形46.72116MnQ345R1E0504粗醋酸乙烯塔再沸器卧式594252.5正三角形433.42116MnQ345R1E0505精醋酸乙烯塔冷凝器卧式299192正三角形53.51116MnQ345R1E0506乙醛精制塔再沸器卧式104192正三角形17.62116MnQ345R1E0507精醋酸乙烯塔再沸器卧式432192正三角形90.22116MnQ345R1E0508乙醛精制塔冷凝器卧式190192正三角形341116MnQ345R1E0509脱水塔再沸器卧式137192正三角形23.92116Mn16MnDR1E0510中间换热器1卧式973192正三角形174.21116MnQ345R1E0511中间换热器2卧式193252.5正三角形34.61116MnQ345R1E0512丙酮精制塔冷凝器卧式190192正三角形511116MnQ345R1132.2压缩机选型一览表设备位号名称类型型号进气压力bar额定排气压力bar容积流量m3min-1总功率kW材质台数C0101-固定式活塞压缩机CSH9593- 240Y-40D11718.42200S3160812.3 储罐选型一览表名称类型数量公称容积m3技术规格mm设计温度设计压力bar材料总质量kg标准序号醋酸储罐立式椭圆形封头容器110052005754251Q235-A62601HG 201502.1-92-1醋酸乙烯酯储罐立式椭圆形封头容器110052005754251Q235-A.F62601HG 201502.1-92-1甲醛储罐立式椭圆形封头容器230001890013809251Q235-A.F107802HG 201502.1-92-12丙酮储罐立式椭圆形封头容器350002370015103251Q235-A.F127802HG 201502.1-92-132.4回流罐选型一览表设备位号名称类型数量公称容积/m3技术规格/mm设计温度/设计压力/Mpa介质材料保温层保护层总质量/kg标准序号V0204T0201回流罐钢制圆筒形固定顶储罐120065507200300.2乙炔、空气Q345R岩棉不锈钢薄板13890HG 5-1580-85V0203T0202回流罐钢制圆筒形固定顶储罐1312004666300.1乙炔、空气Q345R岩棉不锈钢薄板815HG 5-1580-85V0402T0401回流罐卧式椭圆形封头容器12020006900-800.1乙炔、乙烯Q345R岩棉不锈钢薄板3410HG 5-1580-85V0403T0402回流罐卧式椭圆形封头容器1312004666300.1醋酸乙烯酯Q345R岩棉不锈钢薄板815HG 5-1580-85V0501T0501回流罐卧式椭圆形封头容600.1乙炔Q345R岩棉不锈钢薄板815HG 5-1580-85V0502T0502回流罐卧式椭圆形封头容器1814005566700.1醋酸乙烯酯Q345R岩棉不锈钢薄板1380HG 5-1580-85V0504T0503回流罐卧式椭圆形封头容器1210003312550.1醋酸乙烯酯、二甲醚Q345R岩棉不锈钢薄板500HG 5-1580-85V0505T0504回流罐卧式椭圆形封头容器10.56001962250.1甲醛Q345R岩棉不锈钢薄板230HG 5-1580-85V0506中间缓冲罐1卧式椭圆形封头容器1110003312400.1醋酸乙烯酯、二甲醚Q345R岩棉不锈钢薄板500HG 5-1580-85V0507中间缓冲罐2卧式椭圆形封头容器10.56001962600.1二甲醚、醋酸乙烯酯Q345R岩棉不锈钢薄板230HG 5-1580-85V0508T0508回流罐卧式椭圆形封头容器11618006600550.1二甲醚、甲醛Q345R岩棉不锈钢薄板2430HG 5-1580-852.5 混合罐选型一览表名称类型数量公称容积/m3技术规格/mm设计温度/设计压力/Mpa介质材料保温层保护层标准序号V0202卧式椭圆形封头容器12515003972300.2NMP、氯气Q345R岩棉不锈钢薄板HG 5-1580-85V0301卧式椭圆形封头容器1106001962600.1合成气Q345R岩棉不锈钢薄板HG 5-1580-85V0302钢制圆筒形固定顶容器1100520057541200.1醋酸Q345R岩棉不锈钢薄板HG 21502-1-92V0401钢制圆筒形固定顶容器1100520057541200.1醋酸Q345R岩棉不锈钢薄板HG 21502-1-92V0503钢制圆筒形固定顶容器1100520057541200.1醋酸Q345R岩棉不锈钢薄板HG 21502-1-92设备位号型号类型流量（Ls）扬程m方式总轴功kW电动机总功率kW效率材质台数P0101IX140-32-125A离心泵121521单泵0.520.756047S316082P02011S50-32-125离心泵1.042.084.65.4单泵0.130.5560471Cr132P0202CK40/13HA离心泵4.679.3318.822单泵2.33360471Cr132P0203IX140-32-125A离心泵121521单泵0.520.756047S304082P0204IX1100-80-125A离心泵14.9929.991319.5单泵5.135.56047S316082P0204ISL32-25-125离心泵0.531.051823单泵0.550.756047S304082P0205ISG15-80离心泵115单泵0.720.7560471Cr132P02061X150-32-100离心泵2.084.1610.514.5串联0.60.756047S304082P0207ISG25-100离心泵0.712.5单泵0.150.376047S316082P0401IX132-25-160B离心泵0.430.862030单泵0.450.756047S304082P0402XA32/13B离心泵2.174.3114.718单泵0.971.56047S316082P0403ISL32-25-125离心泵0.531.051823单泵0.550.756047S316082P0404ISG15-80离心泵0.38单泵0.080.126047S304082P0501ISG20-110离心泵0.615单泵0.130.376047S304082P0502ISG20-110离心泵0.615单泵0.130.376047S304082P0503CK32/16L螺杆泵1.673.058.39.5单泵0.420.556047S3040822.6泵选型一览表2.7管道选型一览表2.7.1等离子体法制乙炔工段管道位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm壁厚mm管材102PA-0102-1800-L1B1321.011226796.00 180020碳钢103PA-0101-1800-L1B86.91.011230202.67 180020碳钢105H-0101-20-L1B251.01110.00 202.5碳钢107PG-0103-900-L1B5001.00120535.55 90020碳钢108PG-0104-900-L1B2001.00120535.55 90020碳钢109PG-0108-1000-L1B551.00120535.55 100020碳钢110H-0102-450-L1B551.0015101.99 45015碳钢111PG-0109-900-L1B551.00115433.56 90020碳钢112PG-0110-900-L1B401.0011105.57 90020碳钢2.7.2乙炔气提浓工段管道位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm壁厚mm管材201PG-0201-900-L1B400.111105.5725011.5碳钢202PL-0201-250-N1B251.500.00225011.5碳钢203PL-0203-250-N1B251.50183.30325011.5碳钢204PL-0204-250-N1B251.70183.30325011.5碳钢205PG-0202-100-N1B24.61.691615.06730013.5碳钢206PL-0205-300-N1B-73.2212766.56125011.5碳钢207PL-0206-250-N1B-73.21.50184.1725011.5碳钢208PL-0207-250-N1B-73.21.70184.1725011.5碳钢209PL-0210-250-L1B-46.60.10173.39225011.5碳钢210PL-0212-250-L1B24.30.10.7014.86125011.5碳钢 211PL-0213-250-N1B251.50183.30125011.5碳钢 212PG-0205-200-L1B-46.60.1154082.882009.5碳钢2.7.3醋酸乙烯合成工段管道位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm壁厚mm管材301PG-0303-900-L1B24.80.1174250.5990020碳钢302PL-0303-400-L1B117.50.10.66324642.8840013.5碳钢303PG-0304-1300-L1B2000.3120329.5130020碳钢304PG-0305-1300-L1B2000.3116730.06130020碳钢305PG-0306-1300-L1B1800.3116730.06130020碳钢306PL-0304-200-L1B-1.20.3116810.442009.5碳钢307PL-0301-80-L1B500.1180.0861069.841804碳钢308PL-0302-125-L1B117.60.118053.5831254碳钢309PG-0302-200-L1B-46.60.1154082.882009.5碳钢310PG-0301-500-L1B-8.90.111995.43950015碳钢2.7.4原料分离循环工段管道位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm壁厚mm管材401PL-0401-200-L1B-1.20.31249.8032009.5碳钢402PL-0402-200-L1B-1.20.1073.7812009.5碳钢403PL-0404-200-L1B-1.20.12073.7812009.5碳钢404PL-0403-65-L1B1.40.11111.778655.5碳钢405PG-0404-250-L1B-8.90.111995.43925011.5碳钢406PL-0406-50-L1B68.70.111077.818504.5碳钢407PL-0407-10-L1B117.60.1500.19102.5碳钢408PL-0412-150-L1B23.50.1026.8491504.5碳钢409PL-0411-50-L1B117.60.118053.583504.5碳钢2.7.5产品精制工段管道位号管路编号温度压强bar气相分率体积流量（m3/h）管径mm壁厚mm管材501PGL-0503-65-L1B1.40.11111.778655.5碳钢502PL-0505-50-L1B66.80.112028.305504.5碳钢503PL-0509-10-L1B117.60.1200.19102.5碳钢504PL-0407-10-L1B117.60.1500.19102.5碳钢505PL-0510-100-L1B66.50.1028.1251004碳钢506PL-0512-100-L1B61.10.15031.7141004碳钢507PL-0513-50-L1B56.90.1304.915504.5碳钢508PL-0516-100-L1B72.30.12027.2911004碳钢509PL-0517-80-L1B72.30.137027.291804碳钢510PW-0501-32-L1B250.1101.812323碳钢511PL-0524-50-L1B59.60.1304.806504.5碳钢512PL-0523-10-L1B20.40.100.123102.5碳钢513PL-0521-50-L1B56.90.1202.855504.5碳钢514PL-0526-50-L1B570.202.855504.5碳钢515PL-0514-50-L1B109.30.1202.148504.5碳钢516PG-0512-50-L1B66.70.141546.378504.5碳钢517PL-0528-50-L1B66.10.120.415227.316504.5碳钢518PL-0529-50-L1B66.10.1150.415227.316504.5碳钢519PL-0530-