8-3 附录三 设备选型一览表

/设备选型一览表/ 5.5亿Nm3/a COG处理项目设备选型一览表1 非标设备选型1.1 塔选型一览表位号名称介质类型封头形式数量塔内直径mm塔体高度mm设计温度设计压力MPa材料保温层保护层质量kgT0101脱硫塔氨水、烟气脱硝产物浮阀塔标准椭圆封头1300075001871.6Q345R有不锈钢薄板97079T0102二氧化碳再生塔铵盐、碳酸盐浮阀塔标准椭圆封头118004000650.18Q345R有不锈钢薄板57501T0103氨水分离塔氨水浮阀塔标准椭圆封头1260079001200.18Q345有不锈钢薄板537041.2 反应器选型一览表位号名称类型数量外径mm高度mm封头形式设计温度设计压力MPa材料保温层保护层重量kgR0101SCR脱硝反应器固定床反应器18003000标准椭圆封头3500.1Q345无不锈钢薄板8769.4R0102铵盐氧化反应器固定床反应器120003500标准椭圆封头300.2S30408不锈钢薄板3245.3R0201一级脱硫反应器固定床反应器2300011000标准椭圆封头3402.3S30408不锈钢薄板8976.4R0202一级加氢反应器固定床反应器1300011000标准椭圆封头3402.3S30408岩棉不锈钢薄板12547.6R0203二级脱硫反应器固定床反应器2300011000标准椭圆封头3402.3S30408岩棉不锈钢薄板13774.5R0204二级加氢反应器固定床反应器1300011000标准椭圆封头3402.3S30408岩棉不锈钢薄板12547.6R0301一段甲烷化列管式反应器122006000标准椭圆封头3200.55S3048岩棉不锈钢薄板53774.5R0302二段甲烷化列管式反应器130008000标准椭圆封头3200.55S3048岩棉不锈钢58347.21西南石油大学Infinite5.5亿Nm3/a COG处理项目设备选型一览表1.3 换热器选型一览表位号名称型号类型数量壳体内径mm管长mm列管规格mm管数管程数中心排管数排列方式换热面积m2材料设备重量kg壳程管程壳体管束E0101脱硝产物冷却器BEM1000-0.3-219.3-1 I固定管板式1100030001921267139正三角形219.3Q235R16Mn3924.65682.1E0103二氧化碳加热器BEM700-80.0-1 I固定管板5607127正三角形105.1Q345R12CrMn2735.33946.7E0104烟气预热器BEM800-0.3-106.3-1 I固定管板式并联5台8003000252.5797131正三角形138.0Q345R203279.32967.3E0105进料冷凝器BEM1100-0.3-431.2-1 I固定管板式111006000252.51501143正三角形528.6Q245R16MnDR4325.76870.3E0106氨气分离冷凝器BEM1100-0.3-321.6-1 I固定管板式并联2台11004500252.51501143正三角形394.2Q245R204352.13124.1E0107二氧化碳分离冷却器BEM700-159.4-1 I固定管板式17004500192607127正三角形159.4Q345R204056.83607.8E0108二氧化碳再生塔再沸器BKU1100-308.8-2 I釜式再沸器111004500252.51470243转角三角形386.1Q245R204234.33879.5E0109铵盐进料预热器BEM800-106.3- I固定管板5797131正三角形138.0Q345R204178.22976.7E0110氨水进料冷凝器BEM1000-332.8-2 I固定管板式1100045001921234239正三角形324.1Q245R204235.65988.3E0111循环水冷凝器BEM700-0.3-158.4-2 I固定管板式并联4台7006000252.5574227转角三角形202.1Q345R16Mn3145.53256.4E0112氨水分离塔再沸器BKU1100-0.3-517.7-2 I釜式再沸器1110060001921470243正三角形528.6Q245R204287.36793.3E0113氨水分离塔冷凝器BEM1000-0.3-122.5-1 I固定管板式110003000252.51267139正三角形219.3Q245R204208.63832.3E0114氨水冷凝器一BEM700-0.3-105.1-1 I固定管板式17002000192607127正三角形52Q345R203276.32047.1E0115二氧化碳分离预热器BEM400-189.8-2 I固定管板式14003000192164215正三角形28.4Q345R2012762904.5E0116氨水冷凝器二BEM600-0.3-72-2 I固定管板式并联2台6003000192416223转角三角形72Q245R201371.33405.4E0201铵盐加热器BEM700-105.1-1 I固定管板式17003000192607127正三角形105.1Q345R203174.15086.5E0202一级级间冷却器BEM1200-476.9-2 I固定管板式1120045001921816247正三角形476.9Q235R205383.14569.7E0203二级级间冷却器BEM700-0.3-105.1-1 I固定管板式17003000192607127正三角形105.1Q235R203289.22456.5E0306二段甲烷化冷却器BEM600-48.8-1 I固定管板式16002000192430122正三角形48.8Q235R201794.52056.8E0307产物脱水冷却器BEM900-171.0-2 I固定管板式并联4台9003000192988235转角三角形171.0Q345R09Mn2VD3448.64056.73西南石油大学Infinite5.5亿Nm3/a COG处理项目设备选型一览表1.4 气液分离器选型一览表位号类型数量技术规格mm容积m3设计温度设计压力MPa材料保温层防腐质量kgV0102立式丝网式120001024007.5330.1406Cr25Ni10岩棉外涂防腐层12651.0V0103立式丝网式1500315000.3551.6506Cr19Ni10岩棉外涂防腐层506.15V0104立式丝网式1800318000.91100.33022Cr19Ni10岩棉外涂防腐层1518.21V0105立式丝网式1220010420015.91200.17Q345无外涂防腐层27163.77V0106立式丝网式1400312001.51110.1712Cr18Ni9岩棉外涂防腐层2531.68V0107立式丝网式1400312001.51200.11Q345无外涂防腐层2508.32V0108立式丝网式114001042007.3550.11Q345无外涂防腐层23986.65V0301立式丝网式11600630006.0990.61Q245无外涂防腐层1265.38V0302立式丝网式11200815000.5330.61Q245无外涂防腐层556.77V0303立式丝网式11200815000.5331Q245无外涂防腐层556.772 标准设备选型2.1 泵选型一览表设备名称类型型号流量m3/h扬程m转速r/min效率%轴功率kW工作台数气蚀余量m是否备用P0101循环水加压泵离心泵IS100-80-12529.995145047-608112是P0102氨水循环泵屏蔽泵PBG65-125(I)A38.2816145071414.2是P0103铵盐增压泵离心泵IS100-65-315B54.3697-110290047-6040.8612是P0104再生塔进料泵离心泵IS125-100-25050.382.76290077.3252.7713.2是P0105塔顶回流泵屏蔽泵PBG-65-100A17.1101450671.113.8是P0106铵盐进料泵离心泵IS150-125-210A30.582250651.213.2是2.2 储罐、回流罐选型一览表位号名称类型数量公称容积m技术规格mm设计温度设计压力Mpa材料保温层保护层质量kg标准序号V0401焦炉煤气原料储罐混合式球形储罐43000180004611000330.33Q345R外涂防腐层保温层不锈钢薄板208275.5GB/T 17261-2011V0402SNG储罐混合式球形储罐13000180004611000330.61Q345R外涂防腐层保温层不锈钢薄板208275.5GB/T 17261-2011V0403二氧化碳储罐橘瓣式球形储罐11006100465000551.6716MnR外涂防腐层保温层不锈钢薄板6953.5GB/T 17261-2011V0104氨水回流罐卧式椭圆12.510002800400.1116MnR无不锈钢薄板565HG 5-1580-852.3 鼓风机选型一览表设备位号设备名称型号全压Pa进口流量m3/h电机功率/kW材质数量C0103空气鼓风机9-19No43584-3253824-17402.2-3HT2002C0104进料鼓风机Y4-73No122949-196154526-104600110HT20022.4 压缩机选型一览表编号名称型号形式压力比额定流量m3/min功率kW数量规格C0101烟气进料三级压缩机2MCL527离心式4.5570042001825038003650C0103脱硝产物压缩机4M16-81-25离心式2.08114001725028003050C0201一级压缩机6M40-490/25.5离心式5.4490375018900130004200C0202二级压缩机4M32-190/54离心式1.7319022001862220002933C0203三级压缩机4M40-214/155离心式1.7721424001825028003050C0301同轴压缩机2D32-23/12-19往复式2.9440280017000110027502.5 管道选型一览表管道代号物流代号温度压力bar体积流量m3/h气相分率管道外径mm管材脱硫捕碳工段AG-0101-40-H1B010120.01.0048.41.0048.3Q235CAR-0101-25-H1B010220.01.002.71.001829.0Q235CPG-0101-1800-H1B0103112.00.223000131.41.0048.3Q235CWS-0101-200-H1B0104112.00.220.00.00219.1Q235CAG-0102-40-H1B010520.01.0051.11.0048.3Q235CPG-0102-1800-H1B0106112.01.00300144.01.001829.0Q235CPG-0106-900-H3B0107350.01.00106991.41.00914.0Q235CPG-0107-900-H2B0108340.01.00105266.41.00914.0Q235CPG-0108-900-H2B0109150.01.0072634.21.00914.0Q235CPG-0109-800-H1B011050.01.0154714.11.01813.0Q235CPG-0103-1800-H1B011150.00.22251795.41.001829.0Q235CPG-0104-900-H2B0112120.01.0067393.81.00914.0Q235CPG-0105-900-H3B-H0113347.61.00106446.01.00914.0Q235CWW-0101-25-H1B011430.01.301.70.0033.4Q235CPW-0104-25-M1B011530.01.300.70.0033.4Q235CPW-0103-40-H1B011630.01.302.40.0048.3Q235CWG-0102-600-H1B011730.01.3037634.41.00611.0Q235CPG-0110-700-H1B0118142.82.0335230.11.00711.0Q235BPG-0111-700-HIB011930.02.0325638.40.00168.3Q235BWG-0103-300-H1B012042.51.7294.01.00323.8Q235BAW-0101-100-H1B012130.02.0038.30.00114.3Q235BPW-0101-150-H1B012230.02.0357.50.00168.3Q235BAG-0103-800-H1B012352.91.5236974.61.00813.0Q235CAGL-0101-800-H1B012430.01.3037658.40.94813.0Q235CPW-0101-350-H1B012530.01.3057.60.00355.6Q235CAW-0102-100-HIB012630.01.1038.30.00114.3Q235CAW-0103-40-H1B012725.01.105.50.0048.3Q235CPG-0114-100-H1B012850.015.20264.31.00114.3Q345BPL-0111-40-H1B012950.015.201.40.0048.3Q345BWG-0103-300-H1B013030.01.014261.91.00323.8Q235CPGL-0101-100-H1B013150.015.20265.70.72114.3Q345BPG-0113-100-H2B0132135.115.40501.01.00114.3Q345BPL-0102-150-H1B013330.01.0194.00.00168.3Q235CPL-0103-150-H1B013430.215.2093.90.00168.3Q345BPL-0104-200-H1B013530.615.2095.20.00219.1Q345BPL-0106-200-H2B0136130.015.40181.10.01219.1Q345BPL-0108-150-H1B0137186.215.60114.40.00168.3Q345BAR-0102-200-H1B013830.01.113600.01.00219.1Q235BAG-0105-600-H1B0139109.71.5088000.21.00610.0Q235BAW-0111-100-H1B014039.81.1021.70.00114.3Q235CAW-0113-100-H1B014124.01.1021.30.00114.3Q235CPW-0105-150-H2B0142107.11.3059.40.00168.3Q235CPW-0106-150-H1B014330.01.3056.90.00168.3Q235CPL-0109-100-H1B0144142.75.003409.80.10114.3Q235BPL-0110-50-H2B0145142.13.002.60.0060.3Q235BAG-0104-1000-H1B0146142.13.0054519.11.001016.0Q235CAGW-0103-800-H1B0147109.81.5093578.40.92813.0Q235CAW-0104-50-H2B0148109.71.5011.90.0060.3Q235CAW-0105-50-H2B0149101.715.0011.80.0060.3Q345BAW-0106-50-H1B015030.01.5011.40.0060.3Q235CPG-0115-200-H1B015141.85.50740.91.00219.1Q235BPG-0116-200-H2B015241.85.50740.81.00219.1Q235BPL-0112-100-H1B015320.01.007.90.00114.3Q235CPGL-0102-250-H2B0154107.01.002704.60.21273.0Q235CWG-0104-250-H2B0155106.91.002591.71.00273.0Q235CPLS-0101-250-H1B015620.01.008.90.00273.0Q235CPS-0101-200-H1B015720.01.001.00.00219.1Q235CPL-0114-80-H2B0158106.91.006.70.0088.9Q235C管道代号物流代号温度压力bar体积流量m3/h气相分率管道外径mm管材COG预处理工段PG-0201-750-L1B020130.03.0030000.01.00762.0Q235BPG-0202-600-L2B0202132.27.5016078.21.00610.0Q235CPG-0203-500-L2B020384.47.5014173.81.00508.0Q235CPG-0204-500-L1B020440.07.5012403.31.00508.0Q235CPG-0205-400-M2B0205100.813.08565.71.00406.4Q235CPG-0206-400-M1B020640.013.07160.41.00406.4Q235CPG-0207-300-N2B0207103.223.04886.91.00323.8Q235BPG-0208-400-N3B-H0208340.023.07970.61.00406.4Q235BPG-0209-400-N3B-H0209340.023.07766.31.00406.4Q235BPG-0210-400-N3B-H0210340.023.07766.01.00406.4Q235BPG-02