14-典型设备选型一览表

东华科技陕鼓杯 第十二届全国大学生化工设计竞赛 宁波大榭石化异丁烯法年产10万吨MMA项目典型设备选型一览表 河西学院蓝烯团队队员：王永宝 杨星 包海兵 石翎 王正铎指导老师：佟永纯 宋如 邱东目录1.非标准设备选型11.1 反应器选型一览表11.2 塔设备选型一览表22. 标准设备选型32.1 换热器设备选型一览表32.2 泵选型一览表52.3 压缩机选型一览表72.4 罐选型一览表82.5 管道选型一览表9宁波大榭石化年产10万吨MMA项目 典型设备选型一览表1.非标准设备选型1.1 反应器选型一览表反应器参数反应器名称氧化反应器酯化反应器位号R0101R0201类型列管式固定床反应器釜式反应器数量/台11外径mm32004000高度mm50402555封头形状标准式椭圆形标准式椭圆形设计温度/36060设计压力/MPa0.20.2材料Q345RQ345R保温层无岩棉保护层不锈钢薄板不锈钢薄板重量/kg5774.34340.8河西学院蓝烯团队1宁波大榭石化年产10万吨MMA项目 典型设备选型一览表1.2 塔设备选型一览表塔参数塔名称水吸收塔共沸精馏塔萃取塔溶剂回收塔精制塔甲醇高压回收塔甲醇常压回收塔位号T0101T0102T0201T0202T0203T0301T0302类型填料塔F1型浮阀塔筛板塔筛板塔F1型浮阀塔F1型浮阀塔F1型浮阀塔封头形状标准椭圆形封头标准椭圆形封头标准椭圆形封头标准椭圆形封头标准椭圆形封头标准椭圆形封头标准椭圆形封头数量/座1111111塔内直径mm3200840029003000100018004000塔体高度mm4150073400285004850040001540012000设计温度/6599149999.512398设计压力/MPa0.10.10.20.10.10.30.1材料304Q345RQ345RQ345RQ345RQ345RQ345R保温层无岩棉无岩棉岩棉岩棉岩棉质量/kg68370498356747771016632130.524048.4359156河西学院蓝烯团队2宁波大榭石化年产10万吨MMA项目 典型设备选型一览表2.标准设备选型2.1 换热器设备选型一览表位号名称型号类型数量列管规格/mm管数长度/mm换热面积/m2材料设备重量/kgE0101T0101进料换热器BEM 700-2250固定管板式1192518300089.7Q345R2246.7E0102T0102冷凝器BEM 1000-2350固定管板式11926903000205Q345R4866E0103T0102再沸器BEM219-2345固定管板式11925030005.7Q345R469E0104T0102出料换热器BEM 257-1200固定管板式11926515005.4Q345R331.8E0105T0102出料换热器BEM 19-72固定管板式1192200150016.7Q345R2060.8E0106T0102出料换热器BEM 540-1829固定管板式1192256200029.0Q345R1116.6E0201甲醇与T0302换热器BEM 737-1829固定管板式1192574300099.4Q345R2003E0202T0201进料换热器BKU 700-2879固定管板式11927103000122.9Q345R4010.8E0203T0202进料换热器BEM 489-2438固定管板式1192220150018.4Q345R1193.1E0204T0202冷凝器BEM900-1260固定管板式11925542000574Q345R6785E0205T0202再沸器BKU900-750固定管板式11927061500199Q345R10757E0206T0203冷凝器BKU800-1250固定管板式11921641500119Q345R9732E0207T0203再沸器BEM700-2570固定管板式1192542300096Q345R3188E0301T0301冷凝器BEM700-2650固定管板式119225030004632Q345R1351.4E0302T0301再沸器BKU600-1850固定管板式1192562000133Q345R4696E0303T0301出料换热器BEM 257-1829固定管板式1192256200029.0Q345R4603.7E0304T0301出料与甲醇换热器BEM 480-1829固定管板式11927974500209.3Q345R4442.7E0305T0302冷凝器BEM600-1780固定管板式119262920006.4Q345R8470E0306T0302再沸器BEM 787-1365固定管板式1192256200029.0Q345R1080E0307T0302出料换热器BKU600-1850固定管板式11923702000188Q345R4273E0308T0302与R0201进料换热器BEM 387-1829固定管板式1192220200026.0Q345R1400河西学院蓝烯团队4宁波大榭石化年产10万吨MMA项目 典型设备选型一览表2.2 泵选型一览表位号名称类型型号流量（L/s）扬程（m）转速（r/m1n）效率（）电机功率（kW）工作台数/台气蚀余量/m是否备用P0101异丁烯输送泵耐腐蚀管道泵GDF40-205202900451.512是P0102水输送泵单级单吸清水离心泵1S50-32-1251.58.251450471412是P0103混合器输送泵耐腐蚀管道泵GDF25-156122800564514是P0104MAL输送泵悬臂式耐腐蚀离心泵40FYS-202.71202900321.112是P0105吸收塔底输送泵单级单吸化工离心泵1H80-65-1258.00534.551450511.112.0是P0106共沸塔回流泵卧式单级单吸离心泵XA65/1310.3516145070.311.512是P0201共沸塔底输送泵耐腐蚀管道泵GDF150-20601814803418.514是P0202回收塔进料泵单级单吸耐腐蚀杂质泵KF65-176.1917295035312是P0203回收塔回流泵单级单吸化工离心泵1H65-40-2003121450512.212.0是P0204回收塔底输送泵耐腐蚀管道泵GDF40-154122900561.114是P0205精制塔回流泵单级单吸化工离心泵1H65-40-203121450512.212是P0301高压塔回流泵耐腐蚀管道泵GDF40-152.513.112900391.114是P0302高压塔底输送泵耐腐蚀管道泵GDF50-1761517451.514是P0303低压塔进料泵耐腐蚀管道泵GDF40-154122900561.114是P0304低压塔回流泵卧式不锈钢卫生泵SW402.517.5290045751是00305低压塔底输送泵单级单吸化工离心泵1H50-32-160481450511.112是P0306甲醇缓冲罐进料泵单级单吸清水离心泵1S80-50-200513.08145056.592.212是河西学院蓝烯团队6宁波大榭石化年产10万吨MMA 典型设备选型一览表2.3 压缩机选型一览表位号类型型号数量额定流量m3/m1n转速r/min额定进口压力/MPa额定出口压力/MPa轴功率/KWC0101离心式DA200-6121472580.0970.64453河西学院蓝烯团队7宁波大榭石化年产10万吨MMA项目 典型设备选型一览表2.4 罐选型一览表位号名称类型数量公称容积/m3尺寸/mm设计温度/设计压力/MPa材料保温层保护层质量/kg标准序号V0101异丁烯储罐桔瓣式球形储罐260002260013200202.0Q345R无不锈钢薄板1820224GB/T 17261-2011V0102T0102回流罐卧式椭圆形封头容器1816002850470.1Q345R岩棉不锈钢薄板1530HG 5-1580-85V0201T0202回流罐卧式椭圆形封头容器12524003680271.0Q345R无不锈钢薄板4230HG 5-1580-85V0202MMA缓冲罐立式圆筒形内浮顶容器240001970011800301.10Q345R岩棉不锈钢薄板2850GB/T 17261-2011V0203T0203回流罐卧式椭圆形封头容器10.56001350431.8Q345R岩棉不锈钢薄板230GB/T 17261-2011V0204正己烷储罐立式球形封头容器2100002680015400431.8Q345R岩棉不锈钢薄板28970HG/T2305-2017V0301T0301回流罐卧式椭圆形封头容器1310002950471.1Q345R岩棉不锈钢薄板640HG 5-1580-85V0302T0302回流罐卧式椭圆形封头容器10.87001500271.0Q345R无不锈钢薄板290HG 5-1580-85V0303甲醇储罐立式圆筒形内浮顶容器280002480014400301.10Q345R岩棉不锈钢薄板1098GB/T 17261-2011河西学院蓝烯团队9宁波大榭石化年产10万吨MMA项目 典型设备选型一览表2.5 管道选型一览表管道代号温度/压力/bar体积流量cum/hr气相分率管道类型管材壁厚异丁烯催化氧化工段PG-0101-250-L1B30041798.421.0无缝Q345B3.5PG-0102-250-L1B30041798.421.0无缝Q345B3.5PG-0103-250-L1B301.0137789.121.0无缝Q345B3.5PG-0104-400-L1B301.0137789.121.0无缝Q345B4.0PG-0105-200-L1B741.0137789.121.0无缝Q345B4.0PL-0101-200-L1B251.0120.940.0无缝Q345B2.5PL-0102-200-L1B251.0114.020.0无缝Q345B3.0PL-0103-150-L1B-H3001.0137.440.0无缝Q345B2.5PL-0104-200-L1B30048.410.0无缝Q345B2.5PL-0105-200-L1B300439.830.0无缝Q345B3.0PG-0106-150-L1B-H3001.01811779.701.0无缝Q345B10PG-0106-250-K1B-H741.01737811.241.0无缝Q345B10PL-0107-200-K1B741.01496629.460.0无缝Q345B10PL-0108-150-H1B-H741.0156278.391.0无缝Q345B3.5PL-0109-250-L1B-H3301.0197922.481.0无缝Q345B3.5PL-0110-150-L1B3301.0197922.481.0无缝Q345B3.5PL-0112-200-K1B251.0134.331.0无缝Q345B3.0PL-0111-150-L1B251.1034.331.0无缝Q345B2.5PL-0113-150-L1B247.51.0178.11.0无缝Q345B4.0VE-0101-400-L1B64.41.0178.11.0无缝Q345B3.0PL-0114-250-L1B-H66.11.0148.571.0无缝Q345B2.5PL-0115-150-K1B66.11.0148.571.0无缝Q345B2.5PL-0116-200-L1B247.41.0117313.471.0无缝Q345B3.0PL-0117-200-L1B65.5249.781.0无缝Q345B2.5PL-0118-150-L1B-H-54.51.0149.181.0无缝Q345B2.5PL-0119-100-L1B-54.51.0149.781.0无缝Q345B3.0PL-0120-150-L1B-54.51.0149.781.0焊接Q345B10PL-0121-150-L1B-54.51.0149.781.0焊接Q345B10PL-0122-150-L1B-54.51.0149.781.0焊接Q345B10PGL-0101-100-L1B-P99.61.0137.440.0焊接Q345B10PG-0107-150-L1B-P1121.0137.441.0焊接Q345B10PL-0123-150-L1B-H1251.1037.440.0无缝Q345B3.5PL-0124-100-L1B-P1251.0137.440.0无缝Q345B4.0PL-0125-150-L1B-H-54.51.0137.440.0无缝Q345B4.0PL-0126-150-L1B-H-54.51.0137.440.0无缝Q345B3.5PL-0127-150-L1B-H-54.51.0137.440.0无缝Q345B4.0PL-0128-150-L1B-H-54.51.0137.440.0无缝Q345B4.0PL-0129-150-L1B-54.51.0137.440.0无缝Q345B3.0MMA合成精制工段PL-0201-250-K1B301.0137789.10.0焊接Q345B3.0PG-0201-300-L1B301.0137789.10.0焊接Q345B3.0PGL-0201-250-K1B-521.0130.940.0焊接Q345B2.5PGL-0202-200-L1B-H-521.0130.941.0焊接Q345B7.0PL-0203-200-L1B-H451.01217.760.0无缝Q235C9.0PL-0204-150-L1B201.10217.760.0无缝Q235C2.5PL-0205-250-K1B252.044.550.0无缝S304083.0PL-0206-250-K1B252.044.550.0无缝S304083.0PL-0207-200-L1B-H45.32.0217.760.0无缝S304082.0PL-0208-150-L1B45.32.0217.760.0无缝S304083.0PL-0209-250-L1B251.011.810.0无缝S304083.0PL-0210-200-L1B-H142.014.570.0无缝S304083.0PL-0211-150-K1B143.014.570.0无缝S304082.0PG-0202-300-L1B-17.71.01139.371.0无缝S304082.0PL-0212-250-K1B601.0152851.490.0无缝Q245R2.0PL-0213-150-L1B-H-192.81.0182.180.0无缝Q345B3.5PGL-0203-100-L1B-192.81.0182.180.0无缝Q345B3.5PL-0214-150-L1B-192.81.0182.180.0无缝Q345B3.0PL-0215-150-L1B-192.81.0182.180.0无缝Q345B2.5PL-0216-150-L1B-192.81.0182.180.0无缝Q345B3.5PGL-0204-100-L1B-P99.41.0117.610.0无缝Q345B3.5PG-0203-150-L1B-P1001.0117.611.0无缝Q345B3.5PL-0217-150-L1B-P99.41.0117.610.0无缝Q345B3.0PL-0218-100-L1B-P93,.4217.460.0无缝Q345B2.5PL-0219-200-L1B93,.4217.460.0焊接Q345B3.5PL-0220-250-L1B-H93,.4217.460.0焊接Q345B3.5PL-0221-200-L1B93,.4217.460.0焊接Q345B3.5PL-0222-100-L1B93,.4217.460.0焊接Q345B4.0PL-0223-150-L1B-H98.51.010.040.0焊接Q345B4.0PGL-0205-100-L1B98.51.010.040.0无缝Q345B3.0PL-0224-150-L1B98.51.010.040.0无缝Q345B3.5PL-0225-150-L1B98.51.010.040.0无缝Q345B3.5PL-0226-150-L1B98.51.010.040.无缝Q345B4.0PGL-0206-150-L1B99.41.0117.610.0无缝Q345B4.0PL-0227-150-L1B-P99.41.1017.610.0无缝Q345B3.0LS-0202-150-L1B-H1251.0117.611.0无缝Q345B2.5LS-0202-150-L1B-H801.0117.611.0无缝Q345B2.5甲醇回收工段Pl-0301-250-L1B14.0314.570.0无缝Q345B3.0PL-0302-150-L1B-H95.039.110.0无缝Q345B3.0PL-0303-100-L1B95.039.110.0无缝Q345B3.0PL-0304-150-L1B95.039.110.0焊接Q345B3.5PL-0305-150-L1B95.039.110.0焊接Q345B3.5PL-0306-150-L1B95.039.110.0焊接Q345B3.5PGL-0301-150-L1B-P123.137.490.0无缝Q235C3.5PG-0301-150-L1B-P123.137.491.0无缝Q235C3.0PL-0307-150-L1B-H123.137.490.0无缝Q235C4.0PL-0308-100-L1B-H123.11.017.490.0无缝Q245R2.5PL-0309-250-K1B301.01