Word版设计文档10-设备一览表

50000Nm/h煤制氢废气深度脱硫及资源化利用50000Nm/h煤制氢废气深度脱硫及资源化利用2017年“东华科技陕鼓杯”第十一届大学生化工设计竞赛50000Nm3/h煤制氢废气深度脱硫及资源化利用一体化项目设计设备一览表参赛学校： 广东石油化工学院 参赛团队： Chemical Man 参赛队员：_ 肖文顺、杨嘉铭 吴秉权、陈颂佳、葛海 指导老师： 陈辉/黄燕青 完成时间： 2017.3-2017.7 50000Nm3/h煤制氢尾气深度脱硫及资源化利用设备一览表设备一览表1.1 塔设备一览表（非标准设备）设备编号设备名称介质数量类型封头形式规格直径高度壁厚设计条件操作条件材质内件设备质量/kg温度压力MPa温度压力MpaT2O1LT-Scot急冷塔酸性气/冷水1填料塔标准椭圆型封头45001012312190.00.18170.00.12Q345R流线形规整波纹填料12279T2O2LT-Scot吸收塔酸性气/贫液1填料塔标准椭圆型封头5800127801085.00.1765.00.11Q345R流线形规整波纹填料18835T203LT-Scot再生塔富液1浮阀塔标准椭圆型封头72002324022191.00.45171.00.30Q345R膜喷射无返混塔板95314T3O1酸性水汽提塔酸水、酸性气1浮阀塔标准椭圆型封头17001200010143.70.35123.70.23Q345R膜喷射无返混塔板2907T4O1A/B干燥塔过程气2填料塔标准椭圆型封头40001452015140.00.18120.00.12Q345R分子筛填料29184T4O2提纯塔过程气1浮阀塔标准椭圆型封头9604590161.03.501.03.50Q345R膜喷射无返混塔板16301.2 反应器一览表（非标准设备）设备名称数量类型规格/ mm管数管束规格封头操作温度操作压力MPa设计温度设计压力MPa材质催化剂类型设备质量kg直径长度壁厚外径壁厚Claus一级反应器1列管式固定床反应器59009000155976402.5标准椭圆形封头4000.244200.36Q345RCT6-2B24725Claus二级反应器1列管式固定床反应器66009380177281402.5标准椭圆形封头2450.182650.27Q345RCT6-2B33650加氢反应器1列管式固定床反应器570014000155377402.5标准椭圆形封头2500.12700.15Q345RCT6-1142195活性炭脱硫反应器1列管式固定床反应器2100733015750402.5标准椭圆形封头500.17700.255Q345RW102型567850000Nm3/h煤制氢尾气深度脱硫及资源化利用-设计附录1.3 换热器一览表（非标准设备）设备编号设备名称列管数规格型号换热器壁厚数量介质操作温度（）操作压力（Kpa）热负荷（KW）换热面积（）材质排列方式管程壳程管程壳程管程壳程管程壳程E101Claus废热锅炉270010002700781酸性气中压除氧水1100400300400034772.4761Q345R三角形E102Claus一级硫冷凝器3706002000201酸性气循环水300603001005519.9106.8Q345R三角形E103Claus一级反应器预热器14508752700241酸性气水蒸气4002404002702205.7224Q345R三角形E104Claus二级硫冷凝器430013002700261酸性气循环水400164256013934.7654.909CrCuSb三角形E105Claus二级反应器预热器15008502100241酸性气水蒸气4002101501471274.9178Q345R三角形E106Claus三级硫冷凝器12777591850241酸性气循环水245601801012727.6670.609CrCuSb三角形E201加氢反应器预热器380017753550261酸性气水蒸气4002004001551266.7771.2Q345R三角形E202LT-Scot急冷塔预冷器7647251100201酸性气水250601001012248.2138.110Q345R三角形E203急冷水冷却器30008005500301酸性水水605578340016660.7814.7Q345R三角形E204吸收塔冷却器552571000261酸性气水918510110151.56.1Q345R三角形E205富液冷却器380013501500261富胺液循环水1106095410141628.431110Q345R三角形E206贫富液换热器80010501200261贫胺液富胺液128100957850231.45210Q345R三角形E207再生塔塔顶冷却器11009504800241酸性气水12260195101111676308.9Q345R三角形E208再生塔塔底再沸器200011502550261贫胺液水蒸气40017119519519084.9576.2Q345R三角形E209尾气废热锅炉520012255700261尾气冷却水70010110010029912.41666.5不锈钢三角形E301净化水冷却器4003072400151净化水循环水6658250100573.655.6Q345R三角形E302酸性水进料换热器3003076000151净化水酸性水125952501801337.1106.3Q345R三角形E303汽提塔塔底重沸器185112021806261循环水净化水40012420022324290309Q345R三角形E304汽提塔塔顶冷却器12007253600201酸性气循环水1706918010010390.2251.9Q345R三角形E401提纯塔预冷器6006005850201气态CO2循环水3384014001002778.2206.90Cr18NI9Q345R三角形E402提纯塔冷凝器8005335700251液态CO2液氨147.2-25350010001050.9534.60Cr18NI9Q345R三角形E403提纯塔塔底重沸器1003811350251过程气液态CO2120114003500911.3960Cr18NI9Q345R三角形1.4 泵一览表（标准设备）设备编号设备名称数量连接方式型号规格介质流量 L/s扬程/m轴功率 /kW转速 r/min电机率/kWP101A/B进料酸水泵4并联IS80-50-200酸性水1511.752.714507.7P102A/B液硫提升泵4并联IS80-65-160B液硫25.4821.453.729004P201A/B急冷水泵2单泵IS-200-150-400B急冷水88.43635.5943.4145055P202A/BLT-Scot富液泵2单泵14SA-10富液255.91669.86209.611450280P203A/BLT-Scot贫液泵4串联14SA-10J贫液258.4947.574.996074.9P204A/B再生塔塔顶回流泵2单泵IS125-100-200B贫液46.063522.28290030P205A/B再生塔塔底泵2单泵XA150/32B贫液73.512827.78145037P301A/B酸性水进料泵4串联IS50-32-160A酸性水3.6648.291.7629002.2P302A/B净化水泵4串联IS50-32-160净化水3.6363.034.12905.5P303A/B汽提塔塔顶回流泵2单泵IS65-40-250酸性水2.4220.761.2714502.2P304A/B汽提塔塔底泵4串联IS50-32-160酸性水1.2416.830.514501.1P401A/B二氧化碳输送泵2单泵IS65-40-200B液态CO25.0732.322.829004P402A/B二氧化碳出罐泵2单泵IS65-40-200A液态CO25.0745.884.1829005.51.5 容器类一览表（非标准设备）设备编号设备名称规格尺寸 mm介质数 量设计条件操作条件类型容 积m材质总质量 Kg直径总高筒体壁厚温 度压力KPa温度压力KPaV1O1原料酸性气分液罐98019036酸性气，式椭圆形封头2Q245R1002.5V1O2硫封罐1280500011.7液硫3184315164210立式圆筒形内浮顶储罐6Q245R3194V1O3液硫池15000150005000液硫1200330180220-1125混凝土V2O1LT-Scot氢气混合器200079006氢气、酸性气1220225200150立式椭圆形封头Q245R3158V2O2吸收塔塔顶分液罐230060406酸性式椭圆形封头21Q245R4341.36V2O3再生塔塔顶分液罐165056006酸性气16025540170立式椭圆形封头12Q245R3139V204MDEA储罐14000MDEA44515025100球形储罐1436Q245R169000V3O1酸性水储罐130041376酸性水16037540250立式椭圆形封头5Q245R2092V3O2汽提塔塔顶分液罐145045007酸性气、酸性水111527095180立式椭圆形封头10Q245R2800V4O1CO2低温储罐12400液体二氧化碳4-19396013600球形储罐1000Q345R211890V402液氨储罐12400液氨4-191500-191000球形储罐1000Q345R2260001.6 压缩机、风机一览表（标准设备）设备编号设备名称型式型号数量额定排气量(m/min)介质进口温度进口压力MPa出口温度出口压力MPa轴功率KWC101富氧压缩机离心压缩机Z-400/1-31400富氧空气130.1117.50.3160C102进料压缩机离心压缩机DW-900/1-31900原料气250.1110.60.3300C401空气压缩机离心压缩机ZW-150/1-1.51150空气250.176.50.1516C402干燥塔再生风机离心压缩机3L43WD1350空气250.1800.1540C403二氧化碳离心压缩机ZW-250/2-201250二氧化碳500.173381.4300一级压缩机C404二氧化碳二级压缩机离心压缩机ZW-250/2-351250二氧化碳401.4147.23.51201.7 炉类一览表（非标准设备）设备编号设备名称数量规格介质温度（）压力（Mpa）材质设备质量入口出口F101Claus制硫燃烧性气25-0.1Q245R21473F201尾气焚烧炉136001200020尾气307000.1Q245R26198.4F401干燥塔再生空气电加热器15503633空气常温250-3000.1-1.8 机械类一览表（标准设备）设备编号设备名称数量操作介质操作温度（）操作压力（Mpa)X101硫磺成型机7液硫1600.4X102全自动称重码垛机1颗粒硫50常压1.9 管道一览表管道编号介质名称起止点流量m/h公称直径mm材料自至NG-0101-680-L1C燃料气外界燃烧炉F10138457680Q345RPG-0102-770-L1C酸性气外界酸性气分液罐V10150000770Q345RPG-0103-190-L1C酸性水进料酸水泵P101酸性水储罐V301197.379190Q345RPG-0104-190-L1C酸性水酸性气分液罐V101进料酸水泵P101197.049190Q345RPA-0105-530-L1C富氧富氧站富氧鼓风机C10123387.24530Q345RPA-0106-360-L1C富氧富氧鼓风机C101Claus燃烧炉F10110650.66360Q345RPG-0107-770-L1C酸性气酸性气分液罐V101进料压缩机C10250000770Q345RPG-0108-510-L1C酸性气进料压缩机C102Claus燃烧炉F10121405.94510Q345RPW-0109-100-N1C中压除氧水公共工程Claus废热锅炉E10130.211100Q345RMS-0110-200-N1C中压蒸汽Claus废热锅炉E101中压蒸汽总管3283.77200Q345RPG-0111-730-L1C酸性气Claus废热锅炉E101Claus一级硫冷凝器E10244622.75730Q345RPA-0112-260-L1C富氧富氧鼓风机C101液硫池V1035333.8260Q345RCWS-0113-160-L1C循环水循环水冷却水上管Claus一级硫冷凝器E102135.82160Q345RCWR-0114-160-L1C循环水Claus一级硫冷凝器E102循环水冷却水回管137.56160Q345RPG-0115-670-L1C酸性气Claus一级硫冷凝器E102Claus一级反应器预热器E10337378.14670Q345RMS-0116-100-N1C中压蒸汽中压蒸汽总管Claus一级反应器预热器E103820.943100Q345RLS-0117-360-L1C低压蒸汽Claus一级反应器预热器E103低压蒸汽总管10457.94360Q345RPG-0118-770-L1C酸性气Claus一级反应器预热器E103Claus一级反应器R10149351.11770Q345RLS-0119-600-L1C低压蒸汽低压蒸汽管网Claus一级反应器R10130000600Q345RPW-0120-190-L1C低压凝结水Claus一级反应器R101低压凝结水回管200190Q345RPG-0121-870-L1C酸性气Claus一级反应器R101Claus二级硫冷凝器E10463840.89870Q345RCWS-0122-250-L1C循环水循环水冷却水上管Claus二级硫冷凝器E104342.59250Q345RCWR-0123-250-L1C循环水Claus二级硫冷凝器E104循环水冷却水回管344.65250Q345RPG-0124-750-L1C酸性气Claus二级硫冷凝器E104Claus二级反应器预热器E10546479.51750Q345RMS-0125-100-N1C中压蒸汽中压蒸汽总管Claus二级反应器预热器E105820.943100Q345RLS-0126-100-N1C低压蒸汽Claus二级反应器预热器E105低压蒸汽总管567.812100Q345RPG-0127-850-L1C酸性气Claus二级反应器预热器E105Claus二级反应器R10260011.43850Q345RLS-0128-600-L1C低压蒸汽低压蒸汽管网Claus二级反应器R10230000600Q345RPW-0129-190-L1C低压凝结水LT-Scot加氢反应器R201低压凝结水回管200190Q345RPG-0130-870-L1C酸性气Claus二级反应器R102Claus三级硫冷凝器E10664100.09870Q345RCWS-0131-110-L1C循环水循环水冷却水上管Claus三级硫冷凝器E10667.11110Q345RCWR-0132-110-L1C循环水Claus三级硫冷凝器E106循环水冷却水回管67.97110Q345RPG-0133-870-L1C酸性气Claus三级硫冷凝器E106加氢反应器预热器E20163199.16870Q345RPL-0134-100-L1C-J液硫Claus一级硫冷凝器E102硫封罐V102-A7.658100Q345RPL-0135-100-L1C-J液硫硫封罐V102-A液硫池V10330100Q345RPL-0136-100-L1C-J液硫Claus二级硫冷凝器E104硫封罐V102-B7.769100Q345RPL-0137-100-L1C-J液硫硫封罐V102-B液硫池V10330100Q345RPL-0138-100-L1C-J液硫Claus三级硫冷凝器E106硫封罐V102-C2.172100Q345RPL-0139-100-L1C-J液硫硫封罐V102-C液硫池V10330100Q345RLS-0140-100-L1C低压蒸汽低压蒸汽管网液硫池V10330000100Q345RPW-0141-100-L1C低压凝结水液硫池V103低压凝结水回管200100Q345RLS-0142-100-L1C低压蒸汽低压蒸汽管网液硫池V10330000100Q345RPW-0143-100-L1C低压凝结水液硫池V103低压凝结水回管200100Q345RLS-0144-100-L1C低压蒸汽低压蒸汽管网液硫池V10330000100Q345RPW-0145-100-L1C低压凝结水液硫池V103低压凝结水回管200100Q345RH-0201-100-L1C氢气氢气站氢气混合器V2012822.366100Q345RPG-0202-870-L1C酸性气Claus三级硫冷凝器E106加氢反应器预热器E20163199.16870Q345RMS-0203-100-N1C中压蒸汽中压蒸汽总管加氢反应器预热器E201656.754100Q345RLS-0204-100-N1C低压蒸汽加氢反应器预热器E201低压蒸汽总管410.945100Q345RPG-0205-910-L1C酸性气加氢反应器预热器E201氢气混合器V20169895.72910Q345RPG-0206-980-L1C混合气氢气混合器V201LT-Scot加氢反应器R201108020.8980Q345RLS-0207-600-L1C低压蒸汽低压蒸汽管网LT-Scot加氢反应器R20130000600Q345RPW-0208-190-L1C低压凝结水LT-Scot加氢反应器R201低压凝结水回管200190Q345RPG-0209-330-L1C酸性气LT-Scot加氢反应器R201LT-Scot急冷塔预冷器E202118989.3330Q345RCWS-0210-100-L1C循环水循环水冷却水上管LT-Scot急冷塔预冷器E20255.32100Q345RCWR-0211-100-L1C循环水LT-Scot急冷塔预冷器E202循环水冷却水回管56.03100Q345RPG-0212-1000-L1C酸性气LT-Scot急冷塔预冷器E202LT-Scot急冷塔T20183906.351000Q345RPG-0213-760-L1C酸性气LT-Scot急冷塔T201LT-Scot吸收塔T20248861.4760Q345RPG-0214-220-L1C酸性水净化水冷却器E301LT-Scot急冷塔T201272.366220Q345RPG-0215-230-L1C酸性水LT-Scot急冷塔T201急冷水泵P201289.435230Q345RPG-0216-230-L1C酸性水急冷水泵P201急冷水冷却器E203289.421230Q345RCWS-0217-860-L1C循环水循环水冷却水上管急冷水冷却器E2034118.1860Q345RCWR-0218-280-L1C循环水急冷水冷却器E203循环水冷却水回管423.46280Q345RPG-0219-230-L1C酸性水急冷水冷却器E203酸性水储罐V301284.355230Q345RMEDA-0220-100-L1CMDEA溶液MDEA储罐LT-Scot吸收塔T2021.418100Q345RPG-0221-680-L1C酸性气LT-Scot吸收塔T202吸收塔塔顶冷却器E20438869.5680Q345RCWS-0222-110-L1C循环水循环水冷却水上管吸收塔塔顶冷却器E20463.24110Q345RCWR-0223-110-L1C循环水吸收塔塔顶冷却器E204循环水冷却水回管64.29110Q345RPL-0224-670-L1CMDEA溶液吸收塔塔顶冷却器E204吸收塔塔顶分液罐V20237324.4670Q345RPL-0225-100-L1CMDEA溶液吸收塔塔顶分液罐V202LT-Scot吸收塔T2021.966100Q345RPL-0226-380-L1CMDEA溶液富液冷却器E205LT-Scot吸收塔T202813.62380Q345RPL-0227-390-L1CMDEA溶液LT-Scot吸收塔T202富液泵P202837.612390Q345RCWS-0228-430-L1C循环水循环水冷却水上管富液冷却器E2051024430Q345RCWR-0229-430-L1C循环水富液冷却器E205循环水冷却水回管1037.39430Q345RPG-0230-620-L1C酸性气吸收塔塔顶分液罐V202去焚烧炉F20132367.5620Q345RPL-0231-380-L1CMDEA溶液贫富液换热器E206富液冷却器E205813.62380Q345RPL-0232-390-L1CMDEA溶液富液泵P202贫富液换热器E206837.641390Q345RPL-0233-400-L1CMDEA溶液贫液泵P206贫富液换热器E206888.82400Q345RPL-0234-920-L1CMDEA溶液贫富液换热器E206再生塔T2037025.58920Q345RPG-0235-1090-L1C酸性气再生塔T203再生塔塔顶冷却器E2071672311090Q345RCWS-0236-700-L1C循环水循环水冷却水上管再生塔塔顶冷却器E2072747.83700Q345RCWR-0237-710-L1C循环水再生塔塔顶冷却器E207循环水冷却水回管2782.99710Q345RPG-0238-370-L1C酸性气再生塔塔顶冷却器E207再生塔塔顶分液罐V20311204.2370Q345RPL-0239-120-L1CMDEA溶液再生塔塔顶分液罐V203再生塔塔顶回流泵P20473.841120Q345RPL-0240-120-L1CMDEA溶液再生塔塔顶回流泵P204再生塔T20373.832120Q345RWW-0241-120-L1C废液再生塔塔顶回流泵P204废水处理厂76.885120Q345RPL-0242-390-L1CMDEA溶液再生塔T203再生塔再沸器泵P205850.86390Q345RPL-0243-380-L1CMDEA溶液再生塔再沸器泵P205再生塔塔底再沸器E208782.77380Q345RPL-0244-370-L1CMDEA溶液再生塔塔底再沸器E208再生塔T203768.54370Q345RPL-0245-390-L1CMDEA溶液再生塔T203贫液泵P203846.075390Q345RPG-0246-370-L1C酸性气再生塔塔顶分液罐V203活性炭脱硫反应器R40111053.5370Q345RMS-0247-730-L1C中压蒸汽重压蒸汽总管再生塔塔底再沸器E20844800730Q345RLS-0248-370-L1C低压蒸汽再生塔塔底再沸器E208低压蒸汽总管11511.56370Q345RPG-0249-730-L1C酸性气尾气管道汇总焚烧炉F20144738.39730Q345RNG-0250-100-L1C燃料气外界焚烧炉F201107.218100Q345RPA-0251-1070-L1C空气外界尾气焚烧炉鼓风机C20197007.41070Q345RPA-0252-870-L1C空气尾气焚烧炉鼓风机C201焚烧炉F20163177.5870Q345RPW-0253-100-L1C中压除氧水外界焚烧炉F20142.92100Q345RMS-0254-960-L1C中压蒸汽焚烧炉F201中压蒸汽总管77647960Q345RPG-0255-1070-L1C尾气焚烧炉F201烟囱S2011289831070Q345RPL-0301-100-L1C酸性水急冷水冷却器E203酸性水储罐V30121.062100Q345RPL-0302-100-L1C酸性水酸性水储罐V301酸性水进料泵P30121.072100Q345RPL-0303-100-L1C洁净水净化水冷却器E301急冷塔T20119.425100Q345RCWS-0304-120-L1C循环水循环水冷却水上管净化水冷却器E30181.21120Q345RCWR-0305-120-L1C循环水净化水冷却器E301循环水冷却水回管81.31120Q345RPL-0306-100-L1C洁净水酸性水进料换热器E302净化水冷却器E30119.663100Q345RPL-0307-100-L1C酸性水酸性水进料换热器E302LT-Scot气提塔T30121.742100Q345RPL-0308-100-L1C洁净水净化水泵P302酸性水进料换热器E30220.529100Q345RPL-0309-100-L1C洁净水LT-Scot气提塔T301净化水泵P30220.529100Q345RPG-0310-440-L1C酸性气LT-Scot气提塔T301汽提塔塔顶冷凝器E30415969.2440Q345RCWS-0311-100-L1C循环水循环水冷却水上管汽提塔塔顶冷凝器E30427100Q345RCWR-0312-100-L1C循环水汽提塔塔顶冷凝器E304循环水冷却水回管32.41100Q345RPG-0313-100-L1C酸性水汽提塔塔顶冷凝器E304汽提塔塔顶分液罐V30222.096100Q345RPL-0314-100-L1C酸性水汽提塔塔顶分液罐V302汽提塔塔顶回流泵P30416.807100Q345RPL-0315-100-L1C酸性水汽提塔塔顶回流泵P304LT-Scot气提塔T30115.126100Q345RPL-0316-100-L1C酸性水LT-Scot气提塔T301汽提塔塔底重沸器E30339.52100Q345RPL-0317-100-L1C酸性水汽提塔塔底重沸器E303汽提塔塔底回流泵P30343.5100Q345RPL-0318-100-L1C酸性水汽提塔塔底回流泵P303LT-Scot气提塔T30142.81100Q345RMS-0319-1090-L1C中压蒸汽中压蒸汽总管汽提塔塔底重沸器E303993751090Q345RLS-0320-860-L1C低压蒸汽汽提塔塔底重沸器E303低压蒸汽总管62