20190520Added and Revised373_365_AT-383100-100-803

Hong Kong Airlines Limited香港航空有限公司F-D-099Hong Kong Airlines MEDHong Kong Airlines LimitedWO NO/工作指令号SEQ NO/序列号WOHA334818_365_3734818373Training and Qualification/培训和资格Technical Record/技术记录NONENONETitleCleaning of the Toilet Waste LinesMcd&Rev/厂家工卡&修订日期标题清洁厕所废水管路AMM 38-31-00-100-803-AAMM 38-31-00-100-817-A 2018-07-01A/C/飞机号Subtask No/工卡号JC Rev/工卡版本号Workarea/工作区域Skill/工种Man Hour/工时BLNRAT-383100-100-803HR005009机身/AirframeAIRP35:00MP Item/MP号Baseline/依据MP REV/ MP版本号Station/维修站Threshold/首检Interval/重复检HA33-38-SCME-030ISI 38.31.00028ISS 3 REV 0SHA8500 FH8500 FHAccess Panels/接近盖板Zones/区域Written/编写Approved/批准161YW 162ZW170 2002018-09-182018-10-14TOOLS/工具TOOLS NECESSARY/必须工具ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注198D29003501003FILL UNIT - AIRTO1ALL负增压方式使用29501501-4000LEAK TESTER - VACUUM TOILET SYSTEMTO1ALL(必需/Necessary) 高压，负压方式均需要398A52307628000LOCK - SAFETY, CARGO DOOR ACTUATORSTO1ALL负压方式需要498F52308227002SUPPORT STRUT - CARGO DOORTO1ALLor/或98F52308279000(必需/Necessary)负增压方式使用5CB2010-001真空污水管路清洗工具TO1ALL(必需/Necessary)负增压方式需要TOOLS IF NECESSARY/视情工具ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注PARTS AND MATERIAL/航材NOTE:OPERATOR MUST GET AND INSTALL THE PARTS THAT CORRESPOND TO THE RELATIVE WORKORDER NO.注释：请工作者严格按照工作指令号领取预定的航材装机PARTS AND MATERIAL NECESSARY/必须航材ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1MS9021-226PACKING-PREFORMEDAS16ALL(必需/Necessary)仅适用于负压方法/only used in the method Negative Pressure Recirculation2CML06AAB1SEALANTCH1ALL负压方式需要3CML04TMB2primerCH1ALL高压方式需要4CML06ABA1Polysulfide Sealant-PR1440A2(密封胶)+PR148AF(助黏剂)CH1ALL高压方式需要5CML08BAA9Non Aqueous CleanerCH1ALLor /或08BPA1 高压方式，负压方式均需要6CML14SBA1Textile_Lint free CottonCH1ALL高压方式需要7CML03FAB1VASILINECH1ALL(必需/Necessary)BRAYCOTE236及其等效化工品/BRAYCOTE2360 or equivalent product(方法I中适用/used in method I) High Pressure /高压方式需要8CML06LCG9SINGLE PART CHROMATED JOINTED COMPOUNDCH1ALL高压方式需要9CML08BBB1CLEANERCH1ALL高压方式，负增压方式需要10CML06HAA1BRUSHABLE FUEL RESISTANT COATINGCH1ALL高压方式需要11CML05RAB9Adhesive Film Tape Aluminium FoilCH1ALLor/或05-TAB1 适用于负增压方式12CML14JAB1SILICONE FORAMCH1ALL负增压方式需要13CML11CBA1DISINFECTANTCH1ALL(必需/Necessary)LYSOL及其等效化工品/LYSOL or equivalent produ High Pressure /高压方式需要14CML08AHC1CLEANER-toiletCH1ALL(必需/Necessary)HONEYBEE60T及其等效化工品/HONEYBEE60T or equivalent product负增压方式需要15CML11-GCA1DEODORANTCH1ALL(必需/Necessary)ARDROX1823及其等效化工品/ARDROX1823 or equivalent product High 高压方式,负增压方式需要PARTS AND MATERIALIF NECESSARY/视情航材ITEM项目P/N件号DESCRIPTION名称EQTP类型QTY数量APP适用性Conditions note互换信息及备注1CML02ABA1HYARAULIC FLUIDCH1ALL(视情/As Necessary)负增压方式使用2CML04SBA3VARNISHCH1ALL(视情/As Necessary)负增压方式需要IMPORTANT NOTE:In the event of any discrepancies between the Chinese instruction and the English instruction, the English procedure should prevail.Record Additional Work/Findings(If Applicable) Reference No. Certificate of Release to Service (* Tick as appropriate # Different crews should perform the work on each of the systems)Certifies that the work specified, except as otherwise specified, was carried out in accordance with HKAR-145and in respect to that work, The aircraft / aircraft components are considered ready for Release to Service. HKA Approval No: AI / 135 / 706 * HKE Approval No: AI /218/1215, JMM 133 * HNAT Approval No.: D.101115, JMM 047* CASL Approval No: AI / 101 / 798 * AMECO Approval No.: D.101131, JMM 001* HNAT- North West Approval No.: D.500023, JMM 049 * HAECO Approval No: DAI / 1 / 853 * SMECO Approval No.: D.400009, JMM 081* HNAT- YN Approval No.: D.4108, JMM 134 * TAECO Approval No.: DAI / 89 / 1295 * CEA Approval No.: D.200002, JMM 112 * HNAT Approval No.: D.3039, JMM 076 * THAECO Approval No.: D.101661, JMM 124 * CEA-Jiangsu Approval No.: D.200047, JMM 117 * SPRING Approval No.: D.200081, JMM 121 * SIAEC Approval No: AWI / 01 * STARCO Approval No.: D.200078,JMM 039* GAMECO Approval No.: D.300001, JMM 006* THAI Approval No.: AI / 147 / 0910 * Other: *Signature:_ Authorization No.:_ Date:_AT-383100-100-803 HR005009 W/O:4818 AC:BLNR页码：3 / 32工卡Job card:HA33-38-SCME-030TITLECleaning of the Toilet Waste LinesPerfInsp标题清洁厕所废水管路工作者检查者Cleaning of the Toilet Waste Lines with High Pressure Equipment (VACLAV 2)用高压设备(VACLAV 2)清洁厕所废水管路AIRLINES NOTE: For CHH and CRK A330 A/C, you can use one of the two different ways to finish the task. One kind is using High Pressure Equipment, another kind is using Negative Pressure Recirculation.航空公司 注 释：对于CHH和CRK A330客机，可以通过两种方法中的任一种来完成此工作：一种是使用高压设备清洁厕所废水管路，另一种是使用负增压再循环法清洁污水系统管路.I. Cleaning of the Toilet Waste Lines with High Pressure Equipment 使用高压设备清洁厕所废水管路WARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHEN YOU DO THIS WORK. 警 告：执行此工作时，需始终佩戴橡胶手套、护目镜和防护服，以防止感染。WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURERS INSTRUCTIONS AND YOUR LOCAL REGULATIONS. 警 告：小心使用化工品，请遵守化工品厂家的说明文件和当地规范。WARNING: Do not use this procedure for the Lower Deck Lavatories. 警 告：切勿对下层厕所执行此工作。 1. Job Set-up /工作准备CAUTION: DO NOT USE THIS PROCEDURE FOR THE LOWER DECK LAVATORIES. IF YOU DO USE THIS PROCEDURE, YOU WILL HAVE A BACKFLOW FROM THESYSTEM INTO THE LAVATORY.注 意：此程序不适用于下层厕所，否则将会使厕所系统出现回流。A. Safety Precautions M 安全注意事项 Subtask 38-31-00-160-051-AB. Cleaning Equipment M 清洗设备 (1) Use the CLEANING EQUIPMENT VACLAV - TANK, INTERN to do the cleaning of thewaste lines. 使用清洁设备CLEANING EQUIPMENT VACLAV - TANK, INTERNAL对废水管路进行清洁。(a) The High-Pressure Cleaner Equipment (VacLav II) has high pressure and a vacuumsource.高压清洗设备（VacLav II）具有高压和真空源。1) The high pressure source has 高压源具有：- A high-pressure water pump with a working pressure of 400 bar (5801.5 psi) witha flow rate of 17 l/min (4.49 USgal/min)一个工作压力为400 bar（5801.5 psi），流速为17 l/min (4.49 USgal/min) 的高压水泵- A high-pressure hose, 10 mm (0.3937 in.) dia., 50 m (164.05 ft.) long.一根直径10 mm (0.3937 in.)，长50 m (164.05 ft.) 的高压软管。2) The vacuum source has 真空源具有：- A high pressure water pump with a working pressure of 200 bar (2900 psi) whichpowers a venturi injector to create vacuum to between 250 mbar (3.62 psi) and 270 mbar (3.92 psi)一个工作压力为200bar（2900psi）的高压水泵，其驱动文氏管引射器形成250 mbar (3.62 psi) 至 270 mbar (3.92psi) 的真空。 (b) Other related components of the Vaclav Cleaner are:其它相关部件为：- A suction and pressure adapter一个吸力和压力适配器 - A vacuum hose一个真空软管 - A restrictor hose assembly 一个节流软管组件 - A self-propelling spray nozzle. 一个自驱动喷嘴。- The spray nozzle has:该喷嘴具有：- 8 sapphire-tip nozzles ( 0.3 mm (0.0118 in.) dia.) which point rearward at an angleof 15 degrees以15度角指向后方的8个喷嘴（直径0.3 mm（0.0118 in.）。- 2 driving nozzles ( 0.5 mm (0.0197 in.) dia.) which also point rearward to push the nozzle forward.指向后方以向前推动喷嘴的2个驱动喷嘴（直径0.5 mm（0.0197 in.）。Subtask 38-31-00-861-061-AC. Energize the aircraft electrical circuits (Ref. AMM TASK 24-41-00-861-801) M 接通飞机电源 (参考AMM TASK 24-41-00-861-801)。Subtask 38-31-00-680-074-AD. Drain, Flushing and Disinfect the System M 对系统进行排放，冲洗和消毒 (1) Drain and flush the waste holding tanks (Ref. AMM TASK 38-31-00-680-801) . 排放并冲洗污水箱 (参考AMM TASK 38-31-00-680-801)。(2) Put 2 l (0.53 USgal) of Material No. 11-GCA1(DISINFECTANTS) in each toilet bowl and flush them through. 在每个厕所马桶内倒入2升（0.53 Usgal）消毒液（Material No. 11-GCA1），然后冲洗。NOTE: This procedure is necessary to make sure that the complete toilet system is disinfected. 注 释：为确保整个马桶系统被消毒，有必要执行此步骤。Subtask 38-31-00-865-066-AE. Get access to the applicable 5000VE series panel(s). Then make sure that this T (these) circuit breaker(s) is (are) closed. 接近相应的5000VE系列面板，确保以下跳开关已闭合：PANELDESIGNATIONFINLOCATION5005VEWATER SYSTEM AIR COMPRESSOR1MDE025005VEVACUUM TOILET SYSTEM RIGHT6MGF175005VEVACUUM TOILET SYSTEM RIGHT5MGF155005VEVACUUM TOILET SYSTEM RIGHT2MGF135005VEVACUUM TOILET SYSTEM RIGHT3MGF125005VEVACUUM TOILET SYSTEM RIGHT4MGF115005VEVACUUM TOILET SYSTEM LEFT102MGF065005VEVACUUM TOILET SYSTEM LEFT101MGF055005VEVACUUM TOILET SYSTEM105MGF045005VEVACUUM TOILET SYSTEM LEFT106MGF02*ON A/C CHH 001-250,301-3505005VEVACUUM TOILET SYSTEM LEFT103MGF07*ON A/C CHH 051-100, 201-300 5005VEVACUUM TOILET SYSTEM LEFT104MGF08PANELDESIGNATIONFINLOCATION* ON A/C CRK 001-012, 101-108, 201-300, 351-5005005VEVACUUM TOILET SYSTEM LEFT LAV PWR IN LOCATION101MGF05* ON A/C CRK 001-200, 351-5005005VEVACUUM TOILET SYSTEM LEFT LAV PWR IN LOCATION102MGF06* ON A/C CRKEVACUUM TOILET SYSTEM LEFT LAV PWR IN LOCATION104MGF08* ON A/C CRK 001-300, 351-4005005VEVACUUM TOILET SYSTEM RIGHT LAV PWR IN LOCATION4MGF11* ON A/C CRK 001-300 , 351-5005005VEWATER SYSTEM AIR COMPRESSOR1MDE025005VEVACUUM TOILET SYSTEM RIGHT VACUUM GEN6MGF175005VEVACUUM TOILET SYSTEM RIGHT SYSTEM5MGF155005VEVACUUM TOILET SYSTEM RIGHT LAV PWR IN LOCATION2MGF135005VEVACUUM TOILET SYSTEM RIGHT LAV PWR IN LOCATION3MGF125005VEVACUUM TOILET SYSTEM105MGF045005VEVACUUM TOILET SYSTEM LEFT VACUUM GEN 106MGF02* ON A/C CRK 001-300, 401-5005005VEVACUUM TOILET SYSTEM LEFT LAV PWR IN LOCATION103MGF07* ON A/C CHH ALL * ON A/C CRK 001-300 , 351-500Subtask 38-31-00-010-096-AF. Get Access M 接近 (1) Open the BULK cargo-compartment door(Ref. AMM TASK 52-30-00-010-803) . 打开散货舱门 (参考AMM TASK 52-30-00-010-803)。(2) Set the LIGHT switch 32LU to the ON position. 将灯电门32LU设置到ON位。(3) Remove/open the sidewall panel/access door: 拆下/打开侧壁板/接近门：(a) FOR 111MG (TRANSMITTER-LEVEL,WASTE): remove the sidewall panel 161YW (Ref. AMM TASK 25-54-00-000-801) .对于111MG(TRANSMITTER-LEVEL,WASTE)：拆下侧壁板161YW (参考AMM TASK 25-54-00-000-801)。(b) FOR 11MG (TRANSMITTER-LEVEL,WASTE): open the access door 162ZW. 对于11MG(TRANSMITTER-LEVEL,WASTE)：打开接近门162ZW。(4) Set the LIGHT switch 15LJ to the ON position. 将灯电门15LJ设置到ON位。Subtask 38-31-00-860-055-AG. Prepare the Waste System M 废水系统准备 (Ref/参考. Fig. Adapter and Restrictor Arrangement SHEET 1)WARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHEN YOU DO THIS WORK. 警 告：执行该工作时，需始终穿戴橡胶手套、护目镜和防护服，以防止感染。(1) Prepare the toilet assemblies. 马桶组件准备。(a) Disinfect the toilet assemblies. 消毒马桶组件。WARNING: OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL MATERIAL. THIS MATERIAL IS DANGEROUS. 警 告：当使用特殊材料时，需遵守厂家使用说明。该特殊材料具有危险性。1 Apply Material No. 11CBA1 (Disinfectant and cleaner-Aircraft general) to the toilet bowl, the flush valves and other contaminated areas. 使用消毒剂CML11CBA1对厕所马桶、冲洗活门和其它污染区域进行消毒。NOTE: If a toilet waste line is blocked, the line must be removed and cleaned before you can continue with this procedure. 注 释：若厕所废水管路堵塞，在继续执行此步骤之前，需拆除管路并进行清洁。(2) Drain the waste holding tanks (Ref. AMM TASK 38-31-00-680-801) . 排放废水箱 (参考AMM TASK 38-31-00-680-801)。(3) Remove the short waste line (1) or (2) of the related waste tank inlet port (Ref. AMM TASK 38-30-00-010-801) . 移除相应废水箱入口处的短废水管(1)或(2) (参考AMM TASK 38-30-00-010-801)。Subtask 38-31-00-290-051-AH. Inside Inspection of the Waste Lines from the aft to the forward of the aircraft T 从后到前，内部检查废水管路NOTE: If cleaning is done independently from the condition of the waste lines, it is not necessary to do this procedure.注 释：如果废水管路的清洗是独立完成的，则没有必要执行此步骤。 (1) Use a BORESCOPE DIA 25 MM (1 IN) - FLEXIBLE and do the inspection of the waste lines. (Ref/参考. Fig. Waste-Line Condition Schematic SHEET 1)使用 直径25 MM (1 IN)的柔性孔探仪 对废水管路进行检查。 (2) If the contamination is as shown in condition 1 to 5, the cleaning is not necessary.如果污染如状态1至5所示，则不必进行清洁。2. Procedure /步骤 Subtask 38-31-00-110-052-AWARNING: ALWAYS PUT ON RUBBER GLOVES, GOGGLES AND PROTECTIVE CLOTHES TO PREVENT INFECTION WHEN YOU DO THIS WORK. 警 告：执行此工作时，需始终穿戴橡胶手套、护目镜和防护服，以防止感染。CAUTION: MAKE SURE THAT THE WATER TEMPERATURE IS NOT HIGHER THAN 60 DEG.C (140.00 DEG.F), IF IT IS HIGHER, IT CAN CAUSE DAMAGE TO THE COMPONENT. 注 意：确保水温不超过60 DEG.C (140.00 DEG.F)，否则会对部件造成损坏。A. Cleaning of the Toilet Waste Lines (Ref/参考. Fig. VACLAV 2 Schematic SHEET 1) 清洗厕所废水管路 NOTE: It is necessary to start the procedure at the forward toilet. 注 释：需要从前厕所开始执行此步骤。(1) Remove the toilet shrouds (Ref. AMM TASK 25-45-22-000-801) of the right and left M most forward toilets. 拆除最前部的左侧和右侧厕所马桶罩 (参考AMM TASK 25-45-22-000-801)。(2) Close the water shutoff valves in the lavatories. M 关闭厕所内的水关断活门。(3) Install the removed waste line (1) or (2) to the waste line(3) of the removed toilet assembly. M 将拆下的废水管(1)或(2) 安装至拆除的马桶组件的废水管路(3)上。(4) Put SHEET - PLASTIC on the floor of the lavatory and the adjacent area to give protection M to the floor coverings. 在厕所和临近区域的地板上铺上塑料膜以保护地板。(5) Disconnect only one of the forward toilet assemblies from the aircraft waste system M (Ref. AMM TASK 38-31-41-000-801) . (Ref/参考. Fig. Adapter and Restrictor Arrangement SHEET 1)仅从飞机污水系统上断开一个前厕所组件 (参考AMM TASK 38-31-41-000-801)。NOTE: It is not necessary to disconnect the electrical connectors for this procedure.注 释：此步骤无需脱开电气接头。(6) Put the CLEANING EQUIPMENT VACLAV - TANK, INTERNAL in position at the forward M area of the airplane. 在飞机的前部区域，将清洗设备放置在位。(7) Clean the toilet waste lines. M 清洁厕所废水管路。(8) Preparation of the High Pressure Cleaner and the Vacuum Pump M 准备高压清洁器和真空泵。(a) Install the suction and pressure adapter on the waste line(3) from the toilet assembly. 在马桶组件的废水管路(3)上安装吸力和压力适配器。NOTE: It is necessary to do the cleaning only in the direction of the waste holding tank. 注 释：需要朝向废水箱的方向进行清洁。(b) Install the restrictor hose assembly between the waste line and the waste inlet port. 在废水管路 和 废水入口处 安装限流软管组件。(c) Attach the suction hose of the high pressure cleaner to the suction and pressure adapter. 将高压清洁器的吸力软管连接至 吸力和压力适配器。(d) Attach the high pressure hose of the high pressure cleaner to the spray nozzle of the suction and pressure adapter. 将高压清洁器的高压软管连接至 吸力和压力适配器的喷嘴。(e) Turn the main switch of the vacuum service vehicle and that of the high pressure pump to the ON position. 将真空勤务车和高压泵的主开关打到ON位。(f) Operation of the High Pressure Cleaning Equipment 操作高压清洁设备1 Let the vacuum pressure increase until it is between 250 mbar (3.63 psi) and 270 mbar (3.92 psi). 将真空压力增加至250 mbar (3.63 psi) 270 mbar (3.92 psi)。2 Operate the high-pressure water pump at a maximum pressure of 400 bar (5801.5). 以400 bar (5801.5) 的最大压力操作高压水泵。(9) Slowly push the high pressure hose assembly at a rate of approximately 1m/min into the M waste line until it is near the restrictor hose. 以大约1m/min的速度将高压软管组件缓缓地推入废水管路，直到其靠近限流软管。(10) Stop the high-pressure water pump when it is near the restrictor hose at the other end of M the waste line. 当接近位于废水管路另一端的限流软管时，停止高压水泵。(a) While the vacuum source continues to operate: 当真空源持续运转时：- Slowly retract the high pressure hose from the waste line. 将高压软管从废水管路缓慢地收回。(b) Stop the vacuum source. 停止真空源(11) Do a boroscope inspection. T 执行管道窥镜检查。(12) if the boroscope inspection shows that the cleaning is not satisfactory: T 如果窥镜检查显示清洁结果不满足要求：- Do the cleaning procedure a second time.再次执行清洁程序。Subtask 38-31-00-410-086-AB. Aircraft Maintenance Configuration M 飞机维护构型 (1) After the cleaning with the high pressure cleaner: 在使用高压清洁器清洁之后：(a) Remove the high pressure hose. 移除高压软管。(b) Remove the suction hose. 移除吸力软管。(c) Remove the suction and pressure adapter and the waste line (1) or (2). 移除吸力和压力适配器和废水管路(1)或(2)。(d) Apply Material No. 03FAB1 (Mineral Oil base Grease- Vaseline or Petrola