4-3附录三设备选型一览表

2017 “东华科技-陕鼓杯”第十一届全国大学生化工设计竞赛中化泉州石化年处理7.1万吨硫化氢项目设备选型一览表设计单位厦门大学化学化工学院设计团队厦至南强成员姓名喻聪 杨睿婕 郭森鸿 安珂 廖泽凤指导教师郑艳梅 汤培平 黄加乐2017年7月20日中化泉州石化年产处理7.1万吨硫化氢项目设备选型一览表目录塔设备选型一览表1泵选型一览表2压缩机选型一览表3反应器选型一览表4储罐选型一览表6换热器选型一览表7气液分离器选型一览表9蒸发器选型结果表10工艺管道选型一览表11超级克劳斯转化工段生产车间管道编号及选型结果表11尾气处理工段生产车间管道编号及选型结果表13I中化泉州石化年产处理7.1万吨硫化氢项目设备选型一览表塔设备选型一览表位号设备名称型号规格数量封头形状塔盘压力/MPa温度/c材质设备质量/t定型设备/非定型设备塔径塔高/m型式层数板间距/mm操作设计操作壳体内件T501一段三氧化硫吸收塔3600251标准椭圆形浮阀612000.1-0.30.1-70-79Q345RF1型23.5非定型T601二段三氧化硫吸收塔3600271标准椭圆形浮阀612001.90.170-75Q345RF1型23.5非定型T701湿空气干燥塔2000301标准椭圆形浮阀57000.30.328-58Q345RF1型23.5非定型T801硫化氢吸收塔1800271标准椭圆形浮阀78000.2-0.80.234-42Q345RF1型30.5非定型T802洗涤塔2200181标准椭圆形浮阀87000.10.176-102Q345RF1型12.6非定型泵选型一览表序号位号用途扬程流量/(l/s)型号台数电机功率/kw定型设备/非定型设备1P102闪蒸罐出料泵23.921095282.826442071ISW32-16011.5定型2P201闪蒸罐出料泵23.813051882.496738344ISW32-16011.5定型3P301闪蒸罐出料泵23.676997711.039271124ISG20-16011.1定型4P302补充液硫进料泵33.556804140.48653462ISG20-16011.1定型5P401液硫进料泵20.33551.5031258ISG20-16011.1定型6P501浓硫酸吸收塔进料泵49.62182279209.2928417200S-634并联75定型7P601浓硫酸吸收塔进料泵39.58788481144.8950443IS125-100-200(2900)4并联90定型8P502浓硫酸吸收塔出料泵49.07299996217.406046200S-634并联75定型9P602浓硫酸吸收塔出料泵44.6530655146.5575592IS125-80-200(2900)4并联90定型10P701浓硫酸产品出料泵22.71076574394.1585328250S-245并联45定型11P702湿空气干燥塔出料泵38.110765748.044051675IS50-32-200(2900)15.5定型12P703湿空气干燥塔进料泵36.944105757.33822595ISW40-200(I)B13定型13P801MDEA吸收剂进料泵43.2330569720.49702527IS65-40-200(2900)2并联3定型14P802MDEA吸收剂再生进料泵42.3852303124.41351831IS65-40-200(2900)2并联3定型15P803MDEA吸收剂再生出料泵58.3653571521.67587901ISG65-2502并联15定型压缩机选型一览表序号设备编号设备名称功率KW出口压力/bar压缩比定型设备/非定型设备1C501离心式压缩机592.87683.0391.15定型2C601离心式压缩机5787.5134.0534.12定型反应器选型一览表反应器编号名称类型尺寸/mm壁厚/mm封头设计温度/C设计压力/MPa材料定型设备/非定型设备R201-R301超级克劳斯转化器绝热式固定床反应器3024*600028标准椭圆形封头2206Q235-C非定型F401焚硫炉绝热式固定床反应器22293*3000230-22640.275电熔锆刚玉砖非定型230NG125-0.非定型15陶瓷纤维毯非定型7Q235-C非定型R101废气燃烧炉绝热式固定床反应器773*40016标准椭圆形封头12781Q235-C非定型R501三氧化硫转化器1绝热式固定床反应器15000*600016标准椭圆形封头649.0650.2710Cr18Ni9非定型R601三氧化硫转化器2849930000*600016标准椭圆形封头454.5670.9830Cr18Ni9非定型储罐选型一览表名称类型公称容积/m3尺寸/mm型号数量材料定型设备/非定型设备液体硫磺储罐立式圆筒形内浮顶储罐100011500*13254HG 21502.2-92-1174Q345R定型硫酸储罐立式圆筒形固定顶储罐300017000*17691HG 21502.2-92-12375Q345R 定型MDEA储罐立式圆筒形内浮顶储罐300017000*17691HG21502.2-92-1234Q345R定型应急储罐立式圆筒形内浮顶储罐300017000*17691HG21502.2-92-1231Q345R定型换热器选型一览表换热器编号热流股热流股入口温度/C热流股出口温度/C冷流股冷流股入口温度/C冷流股出口温度/C热负荷/Kw换热器型号并联个数串联个数材料定型设备/非定型设备E101HW25011007_To_08802302794.8BIU1000-1.0-275-6/25-2 55Q345R定型E102HW2506005_To_0646.51701583.8BIU1000-1.0-425-6/19-234Q345R定型E20116-to-17220130CW20255451.8BES-600-1.6-55-3/19-421Q345R定型E301HW25015019-to-201352201234BES-1600-1.0-1110-9/25-411Q345R定型E30221-to-22220120CW20253832.9BES600-1.0-70-4.5/25-221Q345R定型E70124-to-4713535CW20253095.9BES700-1.0-100-4.5/19-611Q345R定型E50128-to-291064415CW208016051BES1200-2.5/2.5-595-9/19-4101Q345R定型E50231-to-33673.09175CW202511644BES800-1.0-110-4.5/25-631Q345R定型E601HW55012035-to-3670.142059319BJS900-1.6-250-6/19-643Q345R定型E60238-to-39770.76160CW202510835BES900-1.6-250-6/19-621Q345R定型E10310-to-11W-IN-to-W-OUT1278300105250.3719542BES700-1.6-250-6/19-691Q345R定型气液分离器选型一览表设备号设备名称类型尺寸/mm公称容积/m3介质设计温度/设计压力/kPa材料防腐数量F102闪蒸罐立式椭圆形封头48006250113液硫、气体1352.8Q235B外涂防腐层1F201闪蒸罐立式椭圆形封头46006000100液硫、气体13512.3Q235B外涂防腐层1F301闪蒸罐立式椭圆形封头4200546076液硫、气体13532.8Q235B外涂防腐层1蒸发器选型结果表类型传热系数换热面积/m2数量价格型号定型设备/非定型设备强制循环蒸发器500054410万/台四效强制循环式蒸发器非定型工艺管道选型一览表超级克劳斯转化工段生产车间管道编号及选型结果表管道编号温度/C压力/MPa气相分率体积流量/m3*h-1管径壁厚/mm管材PG-0101-300-K1E-H601113519.2643004304不锈钢P-0102-400-M1B-H6010.8511500.4444004.5钢20PG-0103-100-K1E-H70111764.4691003304不锈钢PG-0104-100-K1E-H70111233.9391003304不锈钢PG-0105-300-K1E-H46.511180123004304不锈钢PG-0106-400-K1E-H1701125053.9584004.5304不锈钢PG-0107-500-K1E-H800.65154782.5055003.5304不锈钢PG-0108-600-K1E-H2300.65178069.4956004304不锈钢PG-0109-1000-K1E-H127811256146.60210004.5304不锈钢PG-0110-1000-K1E-H127811230531.94210004.5304不锈钢P-0111-1600-K1E-H30010.93179303.352160010Q235A20PL-0112-100-M1B-H1352.7809.251003钢20PG-0113-300-K1E-H1352.78119606.153004304不锈钢PG-0114-400-K1E-H12781125614.664004.5304不锈钢PG-0115-600-K1E-H272.71181986.3656005304不锈钢P-0116-400-K1E-H220600.91127.5624004.5304不锈钢P-0117-300-K1E-H130600.768793.333004304不锈钢PL-0118-100-M1B-H13512.26508.1711006钢20PG-0119-200-K1E-H13512.26514561.9522008304不锈钢PG-0120-200-K1E-H22012.26515514.3562008304不锈钢P-0121-400-K1E-H220600.9871105.5344004.5304不锈钢P-0122-300-K1E-H120600.859768.4483003304不锈钢PL-0123-100-M1B-H13532.79703.4011008钢20PL-0124-100-K1E-H13532.79711596.1911006304不锈钢PL-0125-100-M1B-H10540045.211008钢20P-0126-400-M1B-H250.4400.6491414.5184008钢20硫磺制硫酸工段生产车间管道编号及选型结果表管道编号温度/C压力/MPa气相分率体积流量/m3*h-1管径壁厚/mm管材PL-0201-100-K1E-H1353201.5921003304不锈钢PL-0202-100-K1E-H-2092.7809.2361003304不锈钢PL-0203-100-K1E-H-2092.7804.9191003304不锈钢P-0204-600-M1B-H28200.983043.8036008钢20PG-0205-900-K1E-H22642.751189181.5819006304不锈钢PG-0206-500-K1E-H4152.75151319.5745004304不锈钢PG-0207-600-M1A-H649.12.706166991.8076004.5铸铁PG-0208-600-K1E-H6733.04161197.4886005304不锈钢PL-0209-300-M1A-H701.0130684.9583005铸铁PG-0210-400-K1E-H1753.04128946.9494003.5304不锈钢PL-0211-300-K1E-H78.93.040711.5113003304不锈钢PG-0212-500-K1E-H70.11.013157002.9025004304不锈钢PG-0213-700-K1E-H4201.0131115172.1287005304不锈钢PG-0214-700-K2E-H454.60.9831123970.7427005304不锈钢PG-0215-500-K1E-H770.74.053143154.4135004304不锈钢PG-0216-300-K1E-H1604.053117894.2983003.5304不锈钢PG-0217-300-M1A-H701.0130474.2023006铸铁PG-0218-300-M2A-H754.0530479.6433006铸铁PG-0219-500-K1E-H69.91.013154991.3695004304不锈钢PG-0220-400-M1A-H76.4301316.3654007铸铁PG-0221-100-M1A-H76.43026.3261004铸铁PG-0222-400-K1E-H57.93122586.2614004.5304不锈钢PL-0223-100-M1A-H28.63024.0161004铸铁PL-0224-100-M1B-H-2092.7804.3171004钢20PL-0225-400-M1A-H76.4301289.9734007铸铁尾气处理工段生产车间管道编号及选型结果表管路编号温度/C压强/MPa气相分率体积流量/m3*h-1管径/mm壁厚/mm管材P-0301-100-K1E-H3532.7970.86510