液压刀架使用说明书

页 号 P1 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 一 目 录 页 号 Table of contents page 一、目录： 二、简介： 三、刀架规格： 四、外部功能介绍： 4-1：DM-120 外形尺寸图 4-2：DM-160 外形尺寸图 4-3：DM-200 外形尺寸图 五、安装： 5-1：记数式刀架电气系统 5-1-1：电气系统说明 5-1-2：接近开关调整 5-1-3：电气动作 5-1-4：电气动作时序 5-2：编码式刀架电气系统 5-2-1：电气系统说明 5-2-2：近接开关编码图 5-2-3：电气动作 5-2-4：电气动作顺序 5-3：液压系统 5-4: 切削液供给 5-5：润滑系统 六、维修与安装： 6-1 端齿盘的安装 6-2：基本设定 6-3：故障排除 七、安全注意事项： 1 2 3 4 5 6 7 8 8 8 9 10 11 12 12 13 14 15 16 17 18 19 19 20 22 24 一.TABLE OF CONTENTS 二.INTRODUCTION 三.TURRET SPEC. 四.INTRODUCTION OF FUNCTIONS 4-1:DM-120 Dimensions 4-2:DM-160 Dimensions 4-3:DM-200 Dimensions 五.INSTALLATION： 5-1：Electric systems of counter turret 5-1-1:Description of electricity 5-1-2:Adjustment of proximity switch 5-1-3:Electric sequence description 5-1-4:Electric sequence diagram 5-2：Electric systems of code turret 5-2-1:Description of electricity 5-2-2:Signal diagram of proximity switch 5-2-3:Electric sequence description 5-2-4:Order of action 5-3:Hydraulic systems 5-4:Coolant supply 5-5:Lubrication systems 六.REPAIR AND ASSEMBLE: 6-1: Mounting the curvic coupling 6-2: Basic setting 6-3: Trouble shooting 七.SAFETY PRECAUTIONS: 1 2 3 4 5 6 7 8 8 8 9 10 11 12 12 13 14 15 16 17 18 19 19 20 22 24 1 页 号 P2 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 二 简 介 Introduction 本刀架采用高品质液压马达驱动, 高速、 低噪 音、大扭矩，换刀速度约为 0.3 秒/步. 刀架内部机构为日内瓦式间歇机构,配合精密 端齿盘,换刀定位精准,在 0.003mm 以内,并且可 承受重切削. 采用近接开关,并且精心设计电子感应系统, 感应快速,正确、保证决不乱刀. 高品质、 无缺点,是本公司信誉的保证,我们有 完善的售后服务. HIGH-SPEED REPLACEMENT ONLY 0.3 SECONDHIGH-SPEED REPLACEMENT ONLY 0.3 SECOND. The turret power to rotate by oil-hydraulic. silence , high-torque, high-speed. HIGH-ACCURCY REPEATABILITY IN 0.003mm 八工位时 10 号端子接 0V） 10-30V DC 负载 (LOAD) 100mA 输出(OUT PUT) -PNP-NO 兰（BU） （线号 0V） 9 棕（BN） （线号+24V） 7，8 黑（BK） （线号 6） 6 Sensor F 刀盘停止转动与锁紧允许接近开关 Sensor for stopping turning but it will not act the clamping action before arrived No.4 tool position),when No.3 tool positions sign make the tool turn to No.4 tool position, once Sensor E induct, will control Sol B with power off, disk stop turning and control Sol A to make disk clamp tight at the same time. 步骤 4Sensor F 感应，Sol A 断电，完成换刀动作. Step 4Sensor F induct Sol A power off. then tool change action is finished. 15 页 号 P16 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 5-3 液压系统 Hydraulic system 编号 NO. 名称 Name DM-120A DM-160A DM-160 DM-200 备注 Remarks Remarks 1. 液压马达 Hyd.motor. 2. 液压马达电磁 阀 Hyd. motor valve DSG-01-3C4- A110/D24 DSG-01-3C4- A110/D24 DSG-01-3C4-A1 10/D24 DSG-01-3C4-A1 10/D24 中间位置 A,B,T 连通 Middle site and A,B,T. go through 3. 刀盘锁紧电磁 阀 Tool clamp value DSG-01-2D2- A110/D24 DSG-01-2D2- A110/D24 DSG-01-2D2-A1 10/D24 DSG-01-2D2-A1 10/D24 4 流量 Flow volume 12 L/min 12 L/min 32 L/min 40 L/min 5 液压工作压力 Working pressure 30 Kg/cm 2 30 Kg/cm 2 35 Kg/cm 2 35 Kg/cm 2 16 页 号 P17 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 5-4 切削液供给 Coolant supply 切削液 切削液由刀架侧边的管接头进入切 削水座 B. 当刀盘往外推出时,切削水座(B)内 之机构,可自动将切削水阴隔,不须于每 次换刀时电控开关冷却泵. 切削液管路保养: 1.拆下管接头及切削水座之固定螺栓, 即可取下切削水座. 2.拆下 M5 之定向螺丝,即可取出切削水 管头 C. 3.进行检视“O”形圈之外观及弹簧,若 有变形或损伤,即须更新. Coolant Cutting Fluid Coolant Cutting Fluid The coolant cutting fluid is connected from pipe fitting into cutting fluid post (B). During the tool holder disc turning outer, thus, the cutting fluid post (B) will be closed the cutting fluid automatically. So that, those will not controlled by coolant switch or electric switch etc. during processing tool change every time. The maintenance of coolant cutting fluid system: 1. To take out the pipe fitting and cutting fluid post locking screw for then, the cutting fluid post will be remove. 2.To take out the M5 screw, for then, the cutting fluid pipe will be removed. 3.To inspect the O ring profile and spring. If those are deformed or damaged and must be replaced. 17 页 号 P18 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 5-5 润滑系统 Lubrication system 齿轮箱润滑： 1.刀架内部为浸油式润滑,可降低传动齿 轮及共轭凸轮与滚子之磨耗,并具有降低 温度、噪音与润滑轴承之效用,可确保整 体刀架机构之寿命. 2.刀架润滑齿轮油,请使用 ISO VG220 或 同等级规格之润滑油,其最大使用时数约 为 4000 小时 . 3.根据刀架使用状况,更换润滑油,润滑 油的油量,可由油镜(2)得知,当润滑油量 不足,或欲更换润滑油时,可由加油孔(1) 注入润滑油,当要更换新润滑油,可由泄 油孔(3)排出旧润滑油. 端齿盘润滑: 1.采用德国产 FLEXNBU15 高级润滑脂 润滑端齿盘. The lubrication of gear box: 1.The inner of turret for which lubricated by oil bath lubricating and can be reduced the wastage for transmitting gear, coaxial cam and roller, especially those can be reduced temp noise etc, and lubricating the bearings. Since, those can be assured the complete turret mechanism servicing life. 2.The lubricant of turret please employed ISO VG220 or same grade lubricant and the max. duty cycle time is about 4000 hrs. 3.According to the employment of turret to replace the lubricant. As for the lubricant volume can be viewed from the oil indicating windows (B).During the lubricant is shorted or want replace new lubricant which can be poured from oil inlet (A) and discharged old lubricant from oil outlet(D). The lubrication of gear coupling disc: 1.The lubricant is adopted by FLEX.NBU.15. 18 页 号 P19 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 6-1 端齿盘安装 Mounting the curvic coupling 安装端齿盘：当撞车或其他因素,而须重新调 整、校正端齿盘. 内侧锁定的端齿盘（如图一） ： 1.拆下螺丝(A), 取出外盖 (B). 2.拆下螺栓(C),即可卸下刀盘 . 3.拔出定位销(F),放松螺栓(D). 4.拧入螺钉(E),调整端齿盘. 5.拧出螺钉(E),此螺钉只做安装的启封用. 6. 插入定位销(F)，重新锁上螺栓(D). 7.将刀盘依拆卸的相反顺序重新装回刀架上即 可. 外侧锁定之端齿盘（如图二） ： 1.拆下螺丝(A), 取出外盖 (B). 2.拆下螺栓(C),即可卸下刀盘 . 3.拔出定位销(F),放松螺栓(D). 4.拧入螺钉(E),调整端齿盘. 5.拧出螺钉(E),此螺钉只做安装的启封用. 6. 插入定位销(F)，重新锁上螺栓(D). 7.将刀盘依拆卸的相反顺序重新装回刀架上即 可. After the coupling is installed .But when the turret is collided or other condition happens. Which must be re-installed and aligned the coupling. The disassembly procedures of inner locked coupling as fig. (1). show : 1.To loose the screw (A) and remove the outer cover (B) 2.To unlock the outer screw bolt (C) and then the tool holder can be removed. 3.To tack out taper pin (F) and release the screw bolt (D). 4.To insert the screw bolts (E). 5. To remove the screw bolts (E) for which just re-installed the basic positioning. 6. To insert the taper pin (F) and relock the screw bolts (D). 7.Reinstall the tool holder disc on the turret as the reverse procedures of tool holder disc disassembled. The disassembly procedures of outer locked coupling 1.To loose the screw (A) and remove the outer cover (B) 2.To unlock the outer screw bolt (C) and then the tool holder can be removed. 3.To tack out taper pin (F) and release the screw bolt (D). 4.To insert the screw bolts (E). 5. To remove the screw bolts (E) for which just re-installed the basic positioning. 6. To insert the taper pin (F) and relock the screw bolts (D). 7.Reinstall the tool holder disc on the turret as the reverse procedures of tool holder disc disassembled. 19 页 号 P20 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 6-2 基本设定 Basic setting 以销定位，以垫片 h 确定高度 H 刀盘校正时,须以液压动力锁紧,确定缩紧后再 校正直线. To adjust the tool holder disc which must be positioned by hyd. power and align the center line after the positioned be sure. 1.刀架接上液压源,调整液压,压力小于正常工作 压力,大约在 15Kgf/cm 2. 2.接上接近开关的电源. 3.控制液压回路,使刀盘推出,检测并调整接近开 关为无感应状态. 4.利用手动方式,转动凸轮轴,使刀盘转到归零 点. 5.检测归零点接近开关,并调整为感应状态. 6.利用手动方式,做分度动作测试. 7.检视奇偶数、计数接近开关. 8.控制液压回路,使刀盘锁紧,并检测接近开关为 感应. 9.做换刀动作与接近开关的测试. 10.接上切削液管路,并测试是否顺畅. 1.To connect the hyd. power with the turret and the hyd. pressure must be lower than the normal pressure which about 15Kgf/cm 2. 2.To connect the electric power of proximity switches. 3.To operate hyd. circuiting for tool holder disc unclamp and measure and adjust the proximity switches being with no sensoring. 4.Employ manual to turn the cam shaft for tool holder disc turn to zero point. 5.To measure the proximity switches of return zero point and make adjusting for sensitive condition. 6.Employ manual to test indexing. 7.To inspect the odd. And even etc. counting proximity switches. 8.To operate hyd. circuiting for tool holder disc clamped and measure and adjust the proximity switches being with sensoring. 9.Making tool change and testing of proximity switches. 10.To connect the cutting fluid piping and testing which is drained smoothly. 20 页 号 P21 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 6-3 故障排除 Trouble Shooting 故障现象 Fault 检查原因 Reason 排除方法 Remedy 换刀时，刀盘 连续运转，不停 止. After making tool change and tool holder disc will be rotated continuously not stopped. 1.分度或计数接近开关没反应. 2.电机正反转电磁阀. 1.Perhaps the indexing sensor or counting sensor etc. no action. 2.The forward and reserve sol. valve of motor failured. 1.调整分度或计数接近开关或更换 2.电磁阀线圈或继电器调整或更换. 1.Making adjustment of indexing sensor or counting sensor or replace a new one. 2.Repair the sol. valve coil or making adjustment of relay or replace a new one. 换刀时,刀盘 转至选刀位后不 锁紧. After making tool change and the tool holder disc will turn to selected unlocked. 1.分度接近开关. 2.刀盘推出接近开关. 3.刀盘推出及锁紧电磁阀. 1.Perhaps the indexing sensor failured 2.The pushed sensor of tool holder disc failured. 3.The pushed sensor of tool holder disc and positioning sol. valve failured. 1.调整分度接近开关或更换. 2.调整刀盘推出接近开关或更换. 3.电磁阀线圈或继电器调整或更换. 1.Makingadjustment of indexing sensor or replace a new one. 2.Making adjustment for pushed sensor of tool holder discs or replaces a new one. 3.Repair the sol. valve coil or making adjustment of relay or replace a new one. 换刀时,刀盘 转动不顺或中途 停止. After making tool change and the tool holder disc will turned unsmoothly or middle stopped. 1.电机正反转电磁阀故障. 2.接近开关不良. 3.液压泵压力、流量不足. 4.胀紧环松脱. 5.刀架或刀具外部干涉. 1.The forward and reverse sol. valve of motor failured 2.The signal of sensor illness. 3.The fluid pressure and volume of hyd. pump is shorted. 4.The taper key is loosened. 5.The tool rack or outer tool interrupted. 1.电磁阀线圈或继电器调整或更换. 2.调整分度接近开关或更换. 3.调整液压泵压力、流量. 4.重新定位后,锁紧胀紧环. 5.取出干涉物. 1.Repair the sol. valve coil ormaking adjustment of relay and replace a new one. 2.Making adjustment of indexing sensor or replace new one. 3.Adjust the fluid pressure and volume of hyd. pump. 4.Re-positioned and locked the taper key. 5.Remove the interrupted tool rack and outer tools. 21 页 号 P22 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 6-4 故障排除 Trouble shooting 故障现象 Fault 检查原因 Reason 排除方法 Remedy 启动换刀后，刀 盘停止于原刀号， 而未动作. Starting tool change and the tool holder disc will stopped at the original no action. 1.刀盘锁紧未推出. 2.刀盘已推出未转动. 3.内部机构卡住. 1.The tool holder disc be clamped and not replaced. 2.The tool holder disc has pushed and not rotated. 3.The inner structure be clogged. 1.刀盘推出及锁紧电磁阀线圈或继电器 调整或更换之. 2-1.电机正反转电磁阀线圈或继电器调 整或更换之. 2-2.正反转液压马达故障,更换液压马 达. 3.须由专业人员或合格的经销商或原制 造商拆卸调整. 1.Making adjustment of tool holder disc pushed and positioned sol. valve coil or relay and replace a new one. 2.-1 Making adjustment for forward and reverse sol. valve of motor or relay and replace a new one. 2-2. The forward and reverse hyd. motor failured and replace a new one. 3.Those must disassembled and adjusted by professional or assigned agent. 刀盘不锁紧. The tool holder disc will not locked. 1.刀盘推出及锁紧电磁阀. 2.换刀频率过高. 1.The tool holder disc pushed and positioning sol. valve failured. 2.The tool change rates override. 1.电磁阀线圈或继电器调整或更换. 2.降低试车的换刀频率. 1.Repair the sol. valve coil or making adjustment of relay and replace a new one. 2.Reduce the tool change frequency for test running. 刀盘转到定位位 置时，位置不正. The tool holder disc turned to the positioned.But not coincide 1.主轴定位角度偏离. 1.The main spindle positioning angle is misaligned. 1.松开主轴后端胀紧环,重新调整主轴 定位角度. 1.Readjust the main spindle positioning angle from rear of main spindle. 22 页 号 P23 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 七 故障排除 Trouble shooting 故障现象 Fault 检查原因 Reason 排除方法 Remedy 换刀时刀盘转动不是 就近选刀. During tool change the tool holder disc will turned. But, the tool selecting is not at nearly. 1.马达正反转接线错误. 2 接近开关讯号不良. 1.The wrong wiring of motor forward and reverse. 2.The signal of counting sensor is illness. 1.更正马达正反转接线. 2.调整接近开关或更换之. 1.Correct wiring of motor forward and reverse. 2.Making adjustment of counting sensor or replace a new one. 切削液异常 The cutting fluid happened bnormal condition. 1.管路阻塞. 2.切削液泄漏. 3.切削液未喷出. 1.The piping system is clogged. 2.The cutting fluid is leakaged. 3.The cutting fluid is not drained. 1.拆卸切削液管路相关零件并清洗. 2.更换密封防漏 O 形圈. 3.调整出水口与刀盘密封环对准位置 或冷却泵电源. 1.To disassemble the piping system and clean. 2.Replace the O ring. 3.Making adjustment of coolant pump motor. 23 页 号 P24 德马-油压凸轮式车床刀架德马-油压凸轮式车床刀架 DIAMOND Hydraulic Cam Type Lathe Turret 6-4 安全注意事项 Safety precaution 1.使用本刀架前,必须熟读本使用 说明书 2.在维修,调整,清理,拆卸,安装 本刀架前,必须先关掉主电源. 3.试运转前,须将活动护罩关上, 不可靠近,并注意刀盘转动范围, 才可启动开关. 4.依使用说明书内提供的时限,更 换符合品质的零件与润滑油. 5.请依照标准,选用电气零件及电 气配线,零件清单,详如电控系统. 6.本刀架没有提供油、 气压、 液压、 切削液及电力等动力源. 7.本刀架安装后与整机间的技术 文件与使用说明书,由购置厂商自 行准备. 8.液压、电气及切削液管线，请按 说明书所列的相关位置，由购买厂 商自备并固紧. 9.对本刀架,若有特殊用途或使用 上有任何疑问与发生故障时,请尽 快与合格的代理商或制造商联络. 10.本产品不对下列情形,所造成 的故障及伤害负保证责任: A.未依照使用说明书内的说明使 用. B.不正当的操作与使用. C.未经授权,而私自将功能作各种 改变时. D.使用非原制造商提供的备品. 1.Before use the tool turret, for which must studied the instruction manual detaily. 2.Before making maintenance, adjustment,