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惠州雪人横流式冷却塔安装详细流程(第一部分)Huizhou Snowman cross-flow cooling tower installation process in detail(本安装流程图需要配合设计图纸才能看懂) 第二部分与第三部分由于文件太大,需登录:在工程案例中查看。总则:General1、所有采用螺栓固定的地方,在整体冷却塔还没有安装好之前,螺栓不要拧紧,保持一定的张力,有利于其它部件螺栓孔对齐。2、所有螺栓采用2个平垫圈和一个弹簧垫圈和螺母固定。3、安装步骤上的代号与零件上的编号一致。4、有些零件上标明了安装的方向,必须按零件上标明的方向安装。5、图中红色部分表示正在安装的步骤。1, All bolted in the overall cooling tower has not installed before the bolts do not tighten, to maintain a certain tension, conducive to the other parts of the bolt hole alignment.2, All bolts fixed two flat washers and a spring washer and nut.3,Code on the installation steps on the part number.4,Some parts indicate the direction of installation must be installed in the direction indicated on the press parts.5 in the red part of the steps being installed. 第一步:检查基础Check foundationHT冷却塔有独特的基础,在安装之前,应该先检查所有混凝土基础,是否符合图纸要求。所有基础顶部标高必须相同,误差不超过5mm。The cooling towers unique foundation HT, before installation, you should first check all the concrete foundation meets the requirements of the drawings. All basic top elevation must be the same, the error is less than 5mm. 第二步:安装集水盘底部支撑Install the drain pan bottom supporting安装BM02时,应该注意有螺栓孔的一面朝上。BM01和CL01采用螺栓固定,螺栓规格为M1040.Install BM02, it should be noted that a bolt hole side up. The BM01 and CL01 bolted size M10 40 bolts. 第三步:安装集水盘底部支撑Install the drain pan bottom supporting在第二步安装完成之后,再安装其它部件。BM05和BM06采用螺栓连接,BM03和BM04采用螺栓连接。这一步要注意,三角形的CL立柱,与横梁连接的时候,采用了4个M1040的螺栓。CL03A用来固定爬梯。In the second step the installation is complete, install the other components. BM05 and BM06 bolt connection BM03 and BM04 bolt connection. This step is important to note that triangle CL column, and connected to the beams using four M10 40 bolts. CL03A for fixed ladders. 第四步:安装集水盘底部中间横梁。The installation drain pan beams in the middle of the bottom安装BM02时要注意,梁中间有四块焊接的钢板,有钢板的面朝下,两端用M1040的螺栓固定。Note: To install BM02 four welded steel plate in the middle of the beam, steel plate face down, and ends with M10 40 bolt fixed. 第五步:安装集水盘底部中间支撑。Install the drain pan at the bottom of the intermediate supportCL03顶部的四个孔与BM02中间焊接钢板上的四个孔位对齐。用M1030的螺栓固定。Align the CL03 the top four holes and four holes welded steel plate BM02 middle. M10 30 bolt fixed. 第六步:安装集水盘支撑梁The installation drain pan support beamsBM07和BM08是由C型钢制作,C型钢的开口应该向下。两端采用M1030螺栓固定。BM07 and BM08 is produced by the C-shaped steel, C-shaped steel openings should be down. Both ends using M10 30 bolt fixed. 第七步:安装中心缸支撑梁Installation center cylinder support beamBM11和BM12用来固定中心水缸。C型钢的开口应该向下,两端用M1030螺栓固定。BM11和BM12的位置应该与基础上放中心水缸的位置一致。BM11 and BM12 used to the fixed center tank. The opening of the C-shaped steel should be down at both ends with M10 30 bolt fixed.BM11 and BM12 position, consistent with the placement of the concrete foundation center tank. 第八步:安装集水盘支撑梁The installation drain pan support beamsBM09和BM10安装方法与BM11相同。C型钢的开口应该向下。两端用M1030螺栓固定。BM09 and BM10 install method is the same with the BM11. The opening of the C-shaped steel should be down. Ends with M10 30 bolt fixed.第九步:安装集水盘辅助梁Install drain pan auxiliary beamBM13通过自钻自攻螺丝固定在横梁上,保持顶部在同一个水平上。螺丝的规格为ST5.535。注意BM13与集水盘边缘的距离为86mm,两条BM13梁之间的中心距离为300mm。在中心水缸安装位置,中心距为1200mm。BM13 by self-drilling self-tapping screws fixed on the beam remains at the top at the same level. The screw specifications of ST5.5 35.Note: BM13, and the distance from the edge of the water tray is 86mm, and the center between the two BM13 beam distance is 300mm. In the center tank installation location, the center distance is 1200mm. 第十步:安装中心水缸Install the center tank中心水缸的编号为WD01。将WD01放置在混凝土基础上,每边用4个螺栓将其固定在梁上。螺栓规格为M1030.安装WD01时要注意进出水的方向。The number of the center tank WD01. WD01 is placed on the concrete foundation, to be fixed to the beam on each side with four bolts.Bolt size M10 30. Install WD01 to pay attention to the direction of the water. 第十一步:安装水盘的四个角Install the four corners of the basin of waterCA01A材质为玻璃钢,安装在冷却塔水盘的四个角。采用自钻自攻螺丝固定在底部横梁上。螺丝的规格为ST5.535。CA01A made of FRP, installed on the four corners of the cooling tower water dish. Using self-drilling self-tapping screws in the bottom of the beam. The screw specifications of ST5.5 35.第十二步:安装水盘边Installing the edge of the poolCA01B材质为玻璃钢。安装CA01B时,注意与CA01A的匹配。如果CA01B太长,可适当切割。CA01B用自钻自攻螺丝固定在底部横梁上,螺丝的规格为ST5.535。CA01A与CA01B连接采用抽芯铆钉。CA01B made of FRP.Installation, you need to to pay attention CA01B with CA01A match. If CA01B is too long, may be appropriate cutting.CA01B with self-drilling self-tapping screws in the bottom of the beam, screw specifications ST5.5 35. CA01A with CA01B connection using blind rivets.第十三步:安装水盘边Installing the edge of the poolCA01C材质为玻璃钢。安装CA01C时,注意与CA01A的匹配。如果CA01C太长,可适当切割。CA01C用自钻自攻螺丝固定在底部横梁上,螺丝的规格为ST5.535。CA01A与CA01B连接采用抽芯铆钉。CA01C made of FRP.Installation, you need to to pay attention CA01C with CA01A match. If CA01C is too long, may be appropriate cutting.CA01C with self-drilling self-tapping screws in the bottom of the beam, screw specifications ST5.5 35. CA01A with CA01C connection using blind rivets. 第十四步:安装水池底板Installing the pond bottom plateCA02为玻璃钢平板,平铺在水池底部。任意两件CA02不能重叠。CA02采用自钻自攻螺丝固定在底部横梁上。安装的时候,如果CA02尺寸较大,可适当切割。CA02平板和中间水缸连接的地方,现场切割尺寸与中心水缸相同的孔,然后用自钻自攻螺丝固定在水缸上。CL02和CL01重叠50mm。CA02 FRP plate, tile in the bottom of the pool.Any two CA02 can not overlap.CA02 using self-drilling self-tapping screws at the bottom of the beam. When installed, if CA02 larger size, may be appropriate cutting. CA02 tablet and intermediate tank connected to the same local scene cutting the size and center tank hole, and then use the self-drilling self-tapping screws in a vat. The CL02 and CL01 overlapping 50mm. 第十五步:安装立柱Installed column安装立柱时,根据横梁上的孔的位置,现场在玻璃钢平板上钻孔。然后按图中的序号安装立柱。C型钢的开口方向全部朝向冷却塔的中心。注意:立柱朝下的一端有标记。安装所用螺栓的规格为M1040。When installe the column, according to the position of the beam hole, the scene with an electric drill to drill holes in the FRP plate. Then installed by the serial number in the column. The direction of the opening of the C-shaped steel are all facing the center of the cooling
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