座椅安全和法规培训PPT课件

Safetyaffectingtheproperoperationanduseofthevehicle,withoutinformingthedriversoonenoughbymeansofawitnessoranindicator.Theidentificationofthesecharacteristicsondocuments(drawings,partlists,controlplans,etc.)mustbeindicatedbythesymbol,5,SAFETYDEVICES:AIRBAGFUNCTION,Function:-noejectionofparts,piecesofpartsorparticles,-nodamagetoelements.,Commonlyassociatedcharacteristics:-Fastening:torque,amountandamountofscrews-riveting:numberofrivets,-selectionofrawmaterials,-dimensioning,-skin/plascticweakeningcharacteristics-airbagstrapstrength.,NCAirBagshot,OKAirBagshot,6,SAFETYDEVICES:AIRBAGFUNCTIONSEAT,Function:-noejectionofparts,piecesofpartsorparticles,-nodamagetoelements.,Commonlyassociatedcharacteristics:-selectionofrawmaterials,-dimensioning,-skin/plascticweakeningcharacteristics-airbagstrapstrength.,NOKAirBagshot,OKAirBagshot,7,Regulation?,RegulationCharacteristicsorRegulatedProductswithsafetyconcerns:CharacteristicorproductsubjectedtoregulationsexpressedordictatedbyanofficialAdministrationandwhoselackofobservancegeneratesanon-conformitywitharegulationand/orwithanhomologationfileandcanleadtoasanction(Fines,prohibitionofsale,recallcampaign,etc)Theidentificationofthesecharacteristicsondocuments(drawings,partlists,controlplans,etc.)mustbeindicatedbythesymbol,ImplyingSafety,ManageKeyCharacteristic,8,PSAAUDIBMWRENAULT.,PSAAUDIROVERRENAULT.,SuppliersFAURECIAVALEOMAGNAEMCOM,Tosummarize,CustomersSpec,9,OverviewWorldwideAutomotiveRegulations,InteriorFittingECE21CEE78/632FMVSS201-ADR21CEE74/60,ChildrestraintsSystemsECE44-77/541/CEEFMVSS213,ChildrestraintsSystemsanchorageECE14-76/115/CEEFMVSS210-ADR34,SideCrashECE95FMVSS214CEE96/27ADR72/00TS11-4-1-14media:EUNCAP-USNCAP-AUSNCAP-JP-NHTSA,FrontcrashFMVSS208CMVSS208ECE94-CEE96/79-ADR69/00-ADR73/00-TS11-4-1-13Essaimedia:EUNCAP-USNCAP-AUSNCAP-JP-NHTSA,FlammabilityFMVSS302CEE95/28ISO3795,HeadrestraintsECE17-ECE25FMVSS20278/932/CEEADR22,StrenghtofSeatsandtheiranchorages(includingluggagetest)ECE1774/408/CEEFMVSS207ADR3,Safetybelts&restraintsystemsECE1677/451/CEEFMVSS209ADR24,SafetybeltsanchorageECE1476/115/CEEFMVSS210ADR5,ElectromagneticcompatibilityECE1072/245/CEE,10,SafetyandRegulationcharacteristics:Identification(Drawing),11,Whatisbehindtheseregulations?,12,REGLEMENTATIONSECE-ESSAISDYNAMIQUES-,Sources:A.LAPORTER&D/I,ECER95LateralCollision,ECER94FrontalCollisionintoa40%barrier,ECER44Restrainingdevicesforchildoccopants,ECER25Headrests,ECER21InteriorFittings,ECER17SeatsandtheirHeadrests,ECER16SeatBelts&Restraints,ECER14SeatBeltAnchorage,ECER10ElectromagneticCompatibility,13,NoConformitiesthatwecouldCreate,ProcessNon-ConformityTheprocessofassembly(orrealization)isnotrespectedProductNon-ConformityThecharacteristicsoftheproductarenotrespectedTestconditionsNon-ConformityThetestproceduresarenotrespectedNon-ConformityduetoadesignweaknessThelimitsofourproductsarenotwellknown(Generics)Thefailureprocessofourproductsarenotwellknown,14,Examples,ProcessNon-ConformityTheprocessofassembly(orrealization)isnotrespectedAMS:Description:Backrestanglereach46insteadof30customertargetduringahighspeedrearcrashRootcause:badpositioningoftheweldinglineintheoblonghole,15,Examples,ProductNon-ConformityThecharacteristicsoftheproductarenotrespectedandnotclearlydefinedAMS:Description:BreakingofthelockinghookoftheA7rearbackrestduringaluggageimpactRootcause:Non-Conformityofhookheattreatment,16,Examples,TestconditionsNon-ConformityThetestproceduresarenotrespectedAMS:Description:SubmariningofthedummyduringafrontcrashRootcause:TheB-Pillarwasnotcompletelyfixedonthesled,17,Examples,Non-ConformityduetoadesignweaknessThelimitsofourproductsarenotwellknownThefailureprocessofourproductsarenotwellknownDevelopmentissue:Description:NorespectofthebackrestdeflectionduringahighspeedrearcrashRootcause:Peelingoftherecliner,18,Eventhoughthesetestsareperformedregularly,wemustensurethatwemasterS/Rcharacteristicsinproduction,Whatcouldhappenif,19,Howcanweputtheseundercontrol?,20,FinalcustomerneedsCustomerneedsPastproblemsKeyDimensionsKeyFunctionsSuppliers,JobinstructionsDailychecksheetsPokayokechecksSPC,RespectofControlPlan,OK1stpiece,PokaYoke,keycharacteristicsP-FMEADrawing,ControlPlan,GoodParts,BadParts,ActionRules,?,QRQC,21,MandatoryRules,22,MandatoryRules,23,MandatoryRules,24,MandatoryRules,25,MandatoryRules,26,MandatoryRules,27,MandatoryRules,28,MandatoryRules,29,Howcanqualitytoolshelp?Workshop,30,SymbolesS&Rtobeuseddependingoncharacteristic,SafetyandRegulationWorkstation,S/RWorksationrequirements:-Onlytrainedoperator,LevelUvalidatedbyQualityresponsible.-Nochangesonprocess/toolingwithoutpropervalidationofproduct-Onlyconformingpartcangotonextworkstation(watchcapab