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附录348第1章附录3外文文献DesignofMovableGantryCNCMillingMachineZHANGJianAbstract:thispaperdescribesthencmillingroller,theoveralldesignandanalysesthebilateralsuper-modulusgearpairofdrivingmechanismofthemainpointsofdesign,installationguidesurfaceoftheXaxisisintroducedinthispaperKeywords:mobilencmillingdesignThismachineismainlyusedformetalpartsoftheplaneandinclinedplanework.Ithasenoughrigidity,MillingheadadoptsmillingheadinTaiwan,Millingheadwithflexible,Spindlemotorisfrequencyconversionmotor.Itcanundertakesteplessspeed,Ensureaccuracyofmachinetoolsandmachiningprecisionhasgoodstability,Thismachineisofhighefficiencyandexercise,Forconvenience,makethedrivemorereliableandconvenientinmaintenance,lessconsumption,beautifulmodelling,etc,widelyusedinmechanicalmanufacturingindustry.ThispaperdescribedthemobileCNCmillingreferstolongmenframeworkVerticalmillingmovement.Thebiggestadvantageofmillingrolleris(1)Machinecoveranareaofanareasmall.WorkbenchmobileLongmenmillingmachine,completemachinemustbehigherthanverticalstrokelengthtwotimes.However,WorkbenchmobileLongmenmillingmachine,Thelengthofsideframewhichisfabricatedaccordingtoaddonlylongitudinaltravelwidth,Thedynamicresponseofthemachineisgood.WorkbenchmobileLongmenmillingmachineadoptsfixedtable.Thewholecastoutwithbed,LongmenframeworkoflongitudinalmotionDrivetorqueequivalentunchanged,Itisnotbecauseof燕山大学本科生毕业设计(论文)bearingtheweightoftheworkpiecechangesChange,soastoensuretheaccuracyandperformanceofthemachinetool.TheindependentdesignmobilencLongmenmilling(FIG1)hasbeenaspecialmachinetouse.Itcansatisfythelargecastings,steelpartsboringandmilling,drilling,etcmultipleoperationprocess.Itisrightmillinghead,Italsocanprocessthe4sideofworkpiece.ThegoalofthemaindesignparameterssuchasLongmenmillingunder:workbencharea1800mm4000mm,ThetravelforXaxis:4000mmThetravelforYaxis:2000mmThetravelforZaxis:750mm,Spindlepower18.5KW,Eachaxisrapidfederate10m/min.Figure1Mobilencmilling1.MechanicalpartsdesignThebedincludeBed,Slide,Longmenframespindlebox,ThreeaxistodrivemechanicalpartsandrelatedCNCservopart,Now,Thedesignprocessisemphasizedasfollows:Thebedisthebasicdesignwork,Thesizeofthebedofthedesignaffectsthecompletemachinedesign.AndtherationalityofthedesignofdirectlyaffectthewholeMachinestiffness.Thecross-sectionshapeforthe附录350bedlike,(FIG2)Theplaneisworkingonabedofmesadesignhas9Tshapedgroove.FortheconvenienceofbedandworkingmesaofpuredigimageTprocessing,groovetankcompletely,Therightandlefttwoconcerningthedesignhasalongnarrowswingplane.Itisusedtolinearrollingguidevice,Theauthorputrailsurfacedesigninthetwosidebed.Themainconsiderationofforcetransmissiondirectionsandunloading,Becausethebedwillbedragonframeworkofgravity,cuttingforceandthegravityoftheworkpiece,Thisdesigncandirectlyintothegravityoflongmenframeworktomachinetools,andBedonlysufferthegravityoftheworkpiece.ThebedbythefollowingbasicwallthicknessdetermineBythefollowingformula.C=1/4(2L+B+H)Type:C,L,Bisrespectivelyforbedlength,widthandheightofsizeandunitforthem.Basedonequivalentsizec,Consultingrelevantform,Takethebasicwallthicknessis38mm,Figure2Shapeofconcerningthecross-sectionSpindleboxadopts300mm300mmsectiondesign.Thetorsionbendingcapacityarestronger.SpindlegearboxesUSEStwogearsGearslidingspeed-changemechanism.Itcanadaptroughmachiningrequirements.Spindleunitadoptsfoursupporting燕山大学本科生毕业设计(论文)structure,AheadthreegroupsofAnglecontactballbearingusedtowithstandcuttingforce.Spindleendadeepgrooveballbearingsareusedtounloading,ThatisnotoftheSlidinggearsoftheadditionalmoment.Longmenframeworkusedintegralframewhichisfabricatedaccordingtothedesignconcept,Ittookaboutbeamandcolumndesignintoawhole.Althoughmakecastingandassemblyadjustingdifficulty,thewholeframeworkoflongmenrigidbetter,moreimportantistoslidehaveassembledspindlebox,etc.Slideisdesignedintheframewhichisfabricatedaccordingtothegeometricaldimensionsandspindlebox,Accordingtothecenteraxisoftheguidebarasfaraspossibletofacefortheprinciple,TheZaxisandthedriverinstallationpositionindesign,effectivelyreducetheweightoftheslide.Designedtodriveintotheideaasfollows,TheXaxistodriveUsethebilateralsuper-modulusgearpairaggravatingpreloadinglinearrollingguidevice.XaxisandYaxisusesbigdiameterballscrewpreloadingvicehardenedguide.Railslidingpartsattachedengineeringplastics,Itavoidslowwhencrawlingphenomenon,andguidethedesignisinclinedwithadjustabledevice.Thismachinedesignmakethewholemachinetocoordinateperformance.Theaxisofthefeedingspeedandforcegettheoptimalmatching.DuetothelongitudinalaxismachinemovementX,andismovinglongmenframeworkoflongmenframeworkweighed10T,sothelinearrollingguiderailstomustchoose.Becausetheballrailsystemofsmallfrictioncoefficient,verysuitableforlongmenframeworkofmovingrigidityrequirement.Guidethesliderchooseonetype,eachslideblockdynamicloadcanachieve10t.Consideringthesafetycoefficient,everyguideinstallation2slider.Longmenframeworkforthedriverbilateralsuper-modulusgearpair(seechart2),feedmovementby3input,throughtwoinclinedgearmotorshaft/andaxisto2
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