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1盘式热分散系统A2A3A0A5A1A4A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20A21A22A23A13A24A25A26A27A16A17A18A19A28A29A30A14A15A18A19A31A32A33A34A35A31A36A37A34A35A24A25A26A27A16A17A37A38A39A40A41A42A43A44A45A14A15A46A47A12A13A48A49A50A51A52A53A54A55A56A57A58A59A55A56A45A60A1A4A6A7A8A9A10A31A61A62A63A14A15A19A17A52A64A65A66A67A30A31A68A69A64A65A52A55A70A37A64A71A52A55A72A37A64A39A52A31A73A45A74A75A30A1A4A6A7A8A9A10A76A77A78A46A12A13A15A79A14A80A25A81A50A82A83A84A85A86A87A30A48A49A88A89A52A90A91A92A93A45A14A15A66A67A94A95A57A96A97A86A98A86A99A100A30A86A98A86A101A102A45A75A103A30A104A60A53A54A52A102A105A106A107A23A13A39A41A108A52A14A15A47A40A71A41A108A52A15A109A110A111A112A113A114A115A94A95A52A71A116A90A91A57A20A75A28A117A118A52A119A120A121A122A123A124A125A126A103A127A128A113A123A124A44A30A76A129A42A130A87A108A131A20A132A10A123A124A133A48A134A32A52A135A136A45A132A10A52A137A124A138A139A140A134A141A142A143A30A144A139A140A131A7A145A30A14A15A52A7A146A37A147A148A37A149A113A37A137A124A44A139A150A57A96A97A52A151A67A87A63A14A15A52A137A124A152A48A134A32A52A153A154A45A43A155A156A157A158A118A13A159A160A161A162A163A159A164A94A95A63A1A4A6A7A8A9A10A102A165A166A167A96A168A30A169A13A170A162A171A172A173A174A162A175A176A177A94A95A63A1A4A6A7A8A9A10A102A165A178A27A179A180A181A122A30A182A102A165A183A169A184A185A186A30A23A84A31A187A188A43A52A169A184A81A189A180A52A91A111A76A190A191A192A92A45A193A194A195A1A4A6A7A8A196A110A71A197A198A199A200A137A124A19A200A159A160A161A162A163A159A164A30A170A162A171A172A173A174A162A175A176A177A452前言A1A4A6A7A8A9A10A201A184A113A202A203A71A204A205A206A21A207A37A208A209A45A1A4A6A7A8A9A10A210A13A211A121A212A15A204A66A67A119A79A14A15A204A23A15A213A214A215A216A204A76A14A15A66A67A158A202A217A15A109A52A199A203A218A71A204A6A7A8A196A219A76A220A221A86A98A86A222A106A52A223A224A204A14A15A217A225A48A52A226A108A48A28A227A32A228A7A229A230A58A158A6A7A8A139A150A231A31A69A232A134A233A234A66A67A45A14A15A217A235A225A226A108A52A236A87A30A125A14A15A217A157A237A225A48A238A58A158A6A7A8A66A67A52A226A108A204A125A239A240A25A37A241A242A243A244A245A243A246A247A248A249A250A251A252A253A254A255A241A0A1A2A3A4A247A199A248A5A6A2A3A250A7A251A199A22A8A9A10A11A254A7A51A12A13A14A110A249A15A16A17A18A8A19A20A21A23A24A22A8A4A25A199A26A27A28A22A11A241A242A29A16A17A30A31A32A33A34A199A26A244A245A248A29A35A36A199A204A37A38A143A39A40A41A42A249A233A43A15A16A17A18A8A3A44A241A243A22A253A45A46A47A120A48A199A250A251A120A48A3A18A8A49A50A52A53A131A45A54A252A249A129A55A3A120A48A5A56A57A58A59A60A199A43A61A110A201A23A11A62A63A201A23A199A144A64A65A3A120A48A66A67A68A29A69A143A11A70A71A249A72A73A46A47A120A48A3A74A75A56A64A65A9A30A3A48A247A199A76A177A77A128A48A247A3A9A78A79A80A81A9A199A82A68A83A57A245A99A84A85A57A199A230A86A38A143A42A41A3A87A88A89A31A249A43A18A8A65A3A75A57A141A90A91A3A92A179A75A93A12A94A95A92A179A118A96A75A199A97A98A52A23A37A13A100A60A101A102A75A103A249A104A105A106A107A108A109A111A115A23A37A23A37A74A118A96A75A243A112A113A252A114A75A243A116A117A23A75A248A75A253A22A106A119A119A121A101A122A123A51A87A88A2493第一章盘式热分散系统概述(一)盘式热分散系统的简介在生产力的推动下近代造纸业迅速发展,在企业获得经济效益的同时,也产生了一些弊端,比如说纸制品数量多、寿命短,所产生的纸类废弃物增多对环境造成了巨大的污染,不仅降低了人类的生存质量而且浪费了社会资源。总结发现,纸制品的回收再利用不仅能获得明显的生态效益而且也能获得相对的经济效益。目前,通常采用再生造纸和开发新产品两种方式,对于纸类废弃物进行回收再利用。盘式热分散系统就是对纸质废弃物进行再生造纸的制浆系统,使用本机制取机械浆,生产过程中无废水排放,实现了G9177G8917生产通过实G20576G16786G16757了一G3883G17878用于G1209废纸G1038G3534本G2419G7021的对G2520种浆G7021进行G3800G10714,G2499G1209G7389效G3332对废纸浆G7021中的G14026G12908物,G8845G14038,G11719G15605,G3621G7021,G8245G14026G6122G8845G3708G12902G4388G12573G7446质进行分散G3800G10714,G1209G6564G20652G14085G3708效G7536,G6925进纸G5364质量,G6564G20652纸G5364G5627能的热分散系统。盘式热分散系统G1039G16213G2265G6336G726G7024G15758G7071G8999G13565机,G15758G7071G6392浆机,G7021G3634G15758G7071G17767G17877机,G6761G11874机,G2164热G3132和盘式热分散机G2462G14085水G2318、G2164热G2318、热分散G2318。G20、G14085水G2318G726使浆G7021进G1849G2164热G2318G7389G17751G20652的G8999G5242,同时也使浆G7021得G2052G4448G1852G8939G9080。G21、G2164热G2318G726G4570浆G7021中的热G10088物、G15605、G14026G12908物G12573G2164热G2052G9094G9869G9213G5242,G5194使废纸浆的G9228G12175G5242降G2052G7380低,G1209G6925G2904热分散效G7536。G1866G16786G3803G2265G6336G726G7021G3634G15758G7071、G20056热G15758G7071、进G7021G15758G7071。G22、热分散G2318G726浆G7021通过G5102G2282G21843盘G19400G19565,在G11017G8680G713G9094G2399G16025G13634的G6523制和G16855G14422下,经过G11784G11874、G11964浆和G12946G11964,使热G10088物、G14026G12908物、G8845G3708G12573G1186G13432G13512G990G2105G12175,G5194分散成G13917G11536G11487不G16277的G5506G4579G20075G12902。4A124A125A126A127A130A132A133A134A135A136A137A138A139A140A142A127A130A132A133A135A136A137A138A139A140G1866G5049G1328G2419G10714是G4570G20056G3800G10714G2530的纸浆G8892G1849G2052G15758G7071G6392浆机通过G1866G2464G2533G15758G7071G2506G10267使浆G7021G7368G3921的G9163G2524,G9994G2530物G7021经下G7021G2487G8892G1849G2052G7021G3634G15758G7071G17767G17877机中,G16825部分中的锥形G15758G7071G2506G10267G4570浆G7021均匀的G17767G17877G2052G6761G11874机中,G9994G2530G6761G11874机中的G21843形G2506G10267对纸浆进行G6761G11874G3800G10714,G5194G17767G17877G2052G2164热G3132中进行G14085G3708,G7380G2530经盘式热分散机构过滤网使G8680体逸出,浆G7021沿出G7021G2487G2052储存罐中。G1866G5049G1328流程是G726废纸的筛选废纸的G17767G17877废纸的G11874解废纸G14085G3708纸浆的漂白图示G1038盘式热分散系统G5049G1328G2419G10714流程图5第二章盘式热分散系统整体结构设计方案(一)螺旋轴的结构设计根据链式运G17767机的传动G16025G13634方案大链轮轴的左、右轴头1D,分别G16025配大链轮和圆柱G21843轮,G5194用轴肩、轴端挡圈与G15758钉进行轴G2533定位和固定,所G1209轴头的直径和长G5242应由相配零件的内孔尺寸确定,G6122由初定轴径决定,1DG22G21MM,1L58MM;2D段(轴颈)安G16025轴承,G1866直径由定位轴肩的G20652G5242A145A146A147MM510MM3070DDH,MM28245HG6122由轴承的类型确定2D45MM。2D应考虑轴承的宽G5242,轴承与带轮端面的空G19565,G1209防止转动零件相碰、热膨胀量G2462安G16025误差的不利影响,所G1209取MM15502L,左端轴承G38002L(505)MM,轴身的直径3D55MM,3L应考虑两链轮之G19400的尺寸(500MM)、链轮的宽G5242G2462链轮端面与轴承之G19400的空G19565,取3L600MM。6(二)链条的选择及计算选取滚G4388链号G2462链G14422距许应传动功率P0KZKLKPKPG1866中G726K按载荷平稳,KG20G21G205,取KG20G21KZ按ZG20和G5049G1328G9869位G13634查取I487146021NNG22,1ZG215,2ZI1ZG22G21575G16786G5049G1328G9869位于P0曲线顶G9869的左侧,KZG20G224。KT按LP2221ZZPAG939212ZZG940G22034APG2462链G7477的G3845效形式查取,初定G68G939G22050G940P,取G6840P。G47P27525G21PP40G93922575G940G22034PP40G20G22G206,圆取G6984G1038LPG20G22G21G3845效形式G1038滚G4388、G3883G12582的G11142G2183,查取KLG20G204。KP按排链数G1038G20,查取KPG20,所G1209P011413411121G78G58864G78G58。按P0864G78G58,G81G20G20460G85G715MIG81,查取链号08G37,链G14422距PG20G2170MM,由G15932查取滚G4388的直径G71G70785G20MMG322G16757G12651实G19481中G5527距G68,链速G89,G5049G1328G6301力G41G20G684PG62G11LPG16221ZZG122212ZZLPG1682122ZZ5G2007MMG8910006011PZN1000607012251460MG812G8677G22MG812G861FVP1000737111000G49G204G21G22G49G323G16757G12651G1328用在轴G990的力RFG20G211FG20G21G204G21G22G49G207076G49所G1209,G4579链轮G2499采用G6984体式结构,大链轮G2499采用G14157G7507式结构,G9082G9381方式G1038G8845G8756G90827G9381。8(三)轴承的设计计算及疲劳寿命验算由于机械G16786G3803经常G3800于G2563动和G1584止、载荷G2476G2282G6122G6403动(G1926G1999)G12573G5785G1929,轴承再G3818载荷的G1328用下不能G8503常G5049G1328。G1866中G9381动轴承的G3845效形式是轴承内孔与轴承之G19400的G11964G6451量G17241过G16280定G19400G19565G1552;轴承内孔的G4628部形G10378G6925G2476量G17241过G16280定G1972G1321形G10378G6925G2476量。对轴G3883(G10938)G7460G7021的G16213G8726是G13796G11964(G6717G6842系数G4579,G11964G6451G4581),G17287G3827的G5390G5242和G6251G11142G2183G5627能,G14403G3921的G13796G14116G15444G5627、G6251G2688G9950G5627G2462G4560热G5627。轴G10938采用G9796G19148G19093。滚动轴承的宽G5242,G2499根据轴径G3800的直径G2462宽径比确定,宽径比G1038DB。根据HPCNLH6010610G1866中G726(G20)3(G10711轴承)。(G21)按00401025110030XCFRA,查取2400280644002800560220260220EG2460,5021801100EFFRAG117058310040056002800560711991711YG511RP0561RFG601AF056G21G2080G49G208G22G20G2000G49G22G21G22G228G49考虑G17743G5506G1926G1999,,11RDDPFP,051,2101DDDFFF取由表查取NNPD53395832330511H15000H5339510533970601033610HL所G1209G16825轴承的G11142G2183G5390G5242G9397G17287G16213G8726。910第三章盘式热分散系统的创新点及应用(一)创新点G20G2499G20652效G3332G3800G10714G2520种热G10088G14026G12908物G2462G1866G4439G7446质,对G2520种形式的G8845G3708均G1867G7389G20652效的分散G1328用。G21采用多种G15758G7071G13464G2524,G2164热G14988G8785不散G3845,浆G7021G2331G9213G5567,G2499G1209显G14891G3332G6925G2904浆的G5390G5242G2462G13432G13512的G10317G5627。G22采用G11017G8680G6523制G16025G13634,G14270动G2282程G5242G20652,分散盘G19400G19565G6523制G12946G5242G20652,G2499G2476G2462G7389效的G9163G2524,G2499G1260G2282漂白效G7536。(二)应用盘式热分散系统就是对纸质废弃物进行再生造纸的制浆系统,使用本机制取机械浆,生产过程中无废水排放,实现了G9177G8917生产。G17878用于G2520类废纸的再生生产,配G2524G20652G8999G5242G11964浆机G2499直G6521制成G2572G3708G5627G5390,不G17891明G5242G20652,G7592G17731平G9381,G2372G2059G17878应G5627G3921的G20652得率机械浆。G14988G10050时,用于G20056G9036,G13565短G14988G10050时G19400,G1955G4581G2282G4410G14659品用量。G6122采用经过G20056G3800G10714G2530的G2419G7021经本机,配G2524G20652G8999G11964G2462G12946浆机G2499制成不同浆种G7643G1946的机械浆,使用本机制取机械浆,生产过程中无废水排放,实现G9177G8917生产。总结发现,纸制品的回收再利用不仅能获得明显的生态效益而且也能获得相对的经济效益。目前,通常采用再生造纸和开发新产品两种方式,对于纸类废弃物进行回收再利用。11第四章盘式热分散系统明细表明G13466G15932G7261213第五章盘式热分散系统应力分析及报目表图5G16G20G12677体应力分G7524图14图5G16G22G12677体位G12239分G7524图图5G164G7071转G2506G10267轴应力分G7524图15图5G166G7071转G2506G10267轴位G12239分G7524图报目表算例属性G12651G1375G2529G12228G12651G1375G21分G7524类型G54TG68TIG70网G7696类型G29实体网G7696解G12651G3132类型G41G41G40G51LG88G86平面内效G7536G29G1863G19393G17731G5389G12795G29G1863G19393惯G5627卸除G29G1863G19393热力效G7536G29G17767G1849G9213G5242零应G2476G9213G5242G2198000000单位KELG89IG81G2265G6336G54OLIG71G58OG85G78G86G41LOWG54IMG88LG68TIOG81中的G9094G2399效应G1863G19393G6717G6842G29G1863G19393G1038G15932面G6521触忽略G19400G19565G1863G19393使用G14270G17878应方法G29G1863G19393单位单位系统G29公制长G5242/位G12239MMG9213G5242KELG89IG81角速G5242G85G68G71/G86应力/G2399力G49/MG2116材料属性号数实体G2529G12228G7460G7021质量体积G20G54OLIG71G37OG71YG20G11圆角G20G12G2524金钢G21G200G215G21G78G0000G217G22054MG22G7460G7021G2529G12228G29G2524金钢说明G29G7460G7021来源G29G7460G7021模型类型G29线G5627G5389G5627同G2533G5627默认G3845败G1946则G29G7380大G89OG81MIG86EG86应力应用程序数据G29属G5627G2529G12228数G1552单位数G1552类型G5389G5627模量G21G20E0G20G20G49/MG21恒定泊松比0G218G49A恒定G6251剪模量79E0G200G49/MG21恒定质量密G52427700G78G/MG22恒定G5364力G5390G52427G21G228G22E008G49/MG21恒定屈服G5390G52426G2104G21E008G49/MG21恒定热扩G5364系数G20G22EG16005/KELG89IG81恒定热G4560率50G58/G11MKG12恒定比热460J/G11G78GKG12恒定夹具约束G2529G12228选择G13464说明固定G16G20于G21面固定。17载荷载荷G2529G12228选择G13464G16025载类型说明扭矩G16G20于G21面应用力矩50G49G16M相对于所选参考面使用均匀分布按序G16025载网格信息网G7696类型G29实体网G7696所用网G7696G3132G29G7643G1946网G7696G14270动过渡G29G1863G19393光G9381G15932面G29打开雅G2499比检查G294G51OIG81TG86单元大G4579G294G2186MM公差G290G21G204G22MM品质G29G20652单元数G29G229089G14422数G2966664G4448成网G7696的时G19400G11时分秒G12G2900G2900G29G200G16757G12651机G2529G29XG51G16G210G20G20060G22G20648反作用力选择G13464单位总和X总和G60总和ZG2524力G6984个实体G49G16G219G2257G22G21G216575007G22056G21G21G218469自由实体力选择G13464单位总和X总和G60总和ZG2524力G6984个实G49000405866000G20G21450G22440G2145EG160050004G21455518体算例结果G2529G12228类型G7380G4579位G13634G7380大位G13634应力G20VOG49G29G89OG81MIG86EG86应力67758G22G49/MG21G14422G29G22G2066G20G11G1660G22079MM,G207G2186G22MM,5G21765MMG12G2244694E008G49/MG21G14422G2948867G11G20G2085G21G22MM,G1655G2074MM,4G218087MMG12位G12239G20URG40G54G29G2524位G122390MMG14422G294G20G21G21G1185MM,G2004095EG160G205MM,G16G20G20G22G2245MMG1204056G217MMG14422G29G22990G11G20979G214MM,G16G229587G21MM,4G21G204G22G21MMG12应G2476G20G40G54TRG49G29对G12573应G2476G21G214995EG160G20G20单元G29G2085G224G11G1667557MM,G217547G22MM,5G20967MMG12000068G207G216单元G29G21G228G215G1169G2204G20MM,G16979979MM,4G21G22G21G204MMG1219第六章盘式热分散系统工程图及三维图一盘式热分散系统渲染图G20、实体渲染图G21、G12677体G17891明渲染图20G22、盘式热分散机的实体渲染图4、盘式热分散系统G6984体机构渲染图21二盘式热分散系统工程图G20、G12677体二G13512G5049程图G21、G15758G7071轴二G13512G5049程图22G22、底座的二G13512G5049程图三盘式热分散系统总装配工程图23总结随着生产力的发展近代造纸业也迅速发展,盘式热分散系统能G3827在企业获得经济效益的同时,也能G3827G14422约能源G2462G2419G7460G7021,降低造纸成本,G14422约G16786G3803投资、G1955G17743环境G6451害。此G3818,废纸再生利用G7389着显G14891的社会效益G2462经济效益。G20、G21843轮与链G7477传动G21843轮传动能保证瞬时传动比恒定,平稳G5627G20652。传递的功率和速G5242范围G17751大,G2499实现G17751大的传动比。传动效率G20652,使用寿命长。链G7477传动G2499G1209在两轴中G5527距G17751远的G5785G1929下传递运动和动力。能在低速,重载和G20652G9213G7477件下G2462尘土大的G5785G1929下G5049G1328。能G3827保证G1946确的传动比,传递功率G17751大,传动效率G20652。G21、G11017G8680G6523制系统利用G14403G3921的G6984机结构、元G3132件选择、G6251干扰技术,先进的G11017源技术,G1209G2462监G6523、故障诊断G12573技术,配严G7696的制造G5049艺,使G11017机在G5049业环境中能G3827平稳G2499靠的G5049G1328。G22、对G15758G7071G2506G10267的G16786G16757G15758G7071G2506G10267是带钢连续轧制G2506G10267,G4439通过G16855G6984部位(轧辊偏G12239、喂G1849G20652G5242、碾轧G2399力、G4560G2533轮G12573)的G16855G6984,G2499G1209轧制出所需G16213的G2520种G16280G7696的G2506G10267。目前制造G2506G10267的方法G7389G726单件G1926G2399G9950G6521成形、G6392G2399成形、G12573方法。G15758G7071G2506G10267G1867G7389G2506G10267质量G3921、硬G5242G20652、G13796G11964G5627G3921G12573G1260G9869。钢的G7460质和厚G5242,轧辊的偏G12239量大G4579、喂G1849G20652G5242、轧辊的碾G2399力、G12573都是影响G2506G10267硬G5242的因素。G1866G1260G9869是G15758G7071G2506G10267硬G5242、G13796G11964G5627能G20652且G2506G10267G15932面光G8917G16280G6984,阻力G4579G6564G20652G17767G17877效率。本文针对盘式热分散系统所需G4448成的任务,进行了三方面的研究G3534本符G2524的G5049G1328G16825系统的G5049G1328G16213G8726。在G1209G2530的研究G5049G1328中,G1039G16213是进一步深G1849热分散系统结构方面的G16786G16757,使G4439的结构趋于G4448美。本G5049程G16786G16757由于对G7460G7021力G4410G12573方面的不了解,使得G16786G16757时运用不熟练,G16786G16757方面G7389待进一步G6564G20652,希G7407G13781G5084同G4410G1216能G3827多G6564出G4465G17161G5859G16277。24致谢通过G17837两个多G7388的G2174力,G13468于G20046利G4448成了G8617业G16782文的G16786G16757。G17837与G8617业G16786G16757G6363G4560G13781G5084的G13796G5527G17753G4560是分不开的,也和同G13464人G2604G2339G2173分不开的。G17837段时G19400在G4397G13781G5084的G6363G4560下G1209G2462本G13464同G4410的大力G2339G2173下G5122G6117G6226资G7021,G6117对所G4410G11705G16794进行了系统G3809G1076,G5194根据G1901G1328G16213G8726,查G19417了G5468多G7389G1863资G7021,使G6117深G2063的体会G2052了G14403G5084益G2463G13485G6117带来的G5122G2173。G17837也使G6117G14270G5061G17246来G17246G5859G16794G2052G2339G1328的重G16213G5627,G2494G7389G3254结G2524G1328,G1332G6177能G1582的G7368G3921。G8617业G16786G16757是在G7669G7411G19400G7380G2530一个重G16213的G13520G2524G5627实G17353G4410G1076环G14422,是G1852面运用所G4410G3534G11796G10714G16782、G999业G11705G16794、G3534本技能,实G17353G19394G20076进行G16786G16757的G13520G2524G5627G16769练,G7368是对G14270G5061的G13520G2524考G16792。通

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