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BSEN101112009焊接金属材料焊接的推荐规范电弧焊的通用指南BSEN101112009ICS2516010NOCOPYINGWITHOUTBSIPERMISSIONEXCEPTASPERMITTEDBYCOPYRIGHTLAWBRITISHSTANDARDWELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART1GENERALGUIDANCEFORARCWELDINGTHISBRITISHSTANDARDWASPUBLISHEDUNDERTHEAUTHORITYOFTHESTANDARDSPOLICYANDSTRATEGYCOMMITTEEON31MARCH2009BSI2009ISBN89780580580000AMENDMENTS/CORRIGENDAISSUEDSINCEPUBLICATIONDATECOMMENTSBSEN101112009NATIONALFOREWORDTHISBRITISHSTANDARDISTHEUKIMPLEMENTATIONOFEN101112009ITSUPERSEDESBSEN101111998WHICHISWITHDRAWNTHEUKPARTICIPATIONINITSPREPARATIONWASENTRUSTEDTOTECHNICALCOMMITTEEWEE/17,METALARCWELDINGOFSTEELALISTOFORGANIZATIONSREPRESENTEDONTHISCOMMITTEECANBEOBTAINEDONREQUESTTOITSSECRETARYTHISPUBLICATIONDOESNOTPURPORTTOINCLUDEALLTHENECESSARYPROVISIONSOFACONTRACTUSERSARERESPONSIBLEFORITSCORRECTAPPLICATIONCOMPLIANCEWITHABRITISHSTANDARDCANNOTCONFERIMMUNITYFROMLEGALOBLIGATIONSBSEN101112009EUROPEANSTANDARDNORMEEUROPENNEEUROPISCHENORMEN10111MARCH2009ICS2516010SUPERSEDESEN101111998ENGLISHVERSIONWELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART1GENERALGUIDANCEFORARCWELDINGSOUDAGERECOMMENDATIONSPOURLESOUDAGEDESMATRIAUXMTALLIQUESPARTIE1LIGNESDIRECTRICESGNRALESPOURLESOUDAGELARCSCHWEIENEMPFEHLUNGENZUMSCHWEIENMETALLISCHERWERKSTOFFETEIL1ALLGEMEINEANLEITUNGENFRDASLICHTBOGENSCHWEIENTHISEUROPEANSTANDARDWASAPPROVEDBYCENON10JANUARY2009CENMEMBERSAREBOUNDTOCOMPLYWITHTHECEN/CENELECINTERNALREGULATIONSWHICHSTIPULATETHECONDITIONSFORGIVINGTHISEUROPEANSTANDARDTHESTATUSOFANATIONALSTANDARDWITHOUTANYALTERATIONUPTODATELISTSANDBIBLIOGRAPHICALREFERENCESCONCERNINGSUCHNATIONALSTANDARDSMAYBEOBTAINEDONAPPLICATIONTOTHECENMANAGEMENTCENTREORTOANYCENMEMBERTHISEUROPEANSTANDARDEXISTSINTHREEOFFICIALVERSIONSENGLISH,FRENCH,GERMANAVERSIONINANYOTHERLANGUAGEMADEBYTRANSLATIONUNDERTHERESPONSIBILITYOFACENMEMBERINTOITSOWNLANGUAGEANDNOTIFIEDTOTHECENMANAGEMENTCENTREHASTHESAMESTATUSASTHEOFFICIALVERSIONSCENMEMBERSARETHENATIONALSTANDARDSBODIESOFAUSTRIA,BELGIUM,BULGARIA,CYPRUS,CZECHREPUBLIC,DENMARK,ESTONIA,FINLAND,FRANCE,GERMANY,GREECE,HUNGARY,ICELAND,IRELAND,ITALY,LATVIA,LITHUANIA,LUXEMBOURG,MALTA,NETHERLANDS,NORWAY,POLAND,PORTUGAL,ROMANIA,SLOVAKIA,SLOVENIA,SPAIN,SWEDEN,SWITZERLANDANDUNITEDKINGDOMEUROPEANCOMMITTEEFORSTANDARDIZATIONCOMITEUROPENDENORMALISATIONEUROPISCHESKOMITEEFRNORMUNGMANAGEMENTCENTREAVENUEMARNIX17,9B1000BRUSSELS2009CENALLRIGHTSOFEXPLOITATIONINANYFORMANDBYANYMEANSRESERVEDWORLDWIDEFORCENNATIONALMEMBERSREFNOEN101112009EBSEN101112009EN101112009E2CONTENTSPAGEFOREWORD3INTRODUCTION41SCOPE42NORMATIVEREFERENCES43TERMSANDDEFINITIONS54PRINCIPLES641GENERAL642FUNDAMENTALINFORMATIONFORFABRICATION643NONCONFORMANCEANDCORRECTIVEACTIONS65REQUIREMENTSONWELDINGPRODUCTION651EQUIPMENTANDDEVICES652WORKPLACE753PERSONNEL754WELDINGPROCESSES755SUBCONTRACTING76PARENTMETALSANDWELDINGCONSUMABLES861STORAGEANDHANDLING862MATERIALCERTIFICATES87PLANNING871INFORMATIONONDRAWINGS872ASSEMBLYFORWELDING873RUNONANDRUNOFFPLATES874TEMPORARYATTACHMENTS975FABRICATIONANDINSPECTIONFEASIBILITY976WELDINGPROCEDURESPECIFICATION977WELDSEQUENCE98WELDINGFABRICATION981WELDINGINSTRUCTIONS982JOINTPREPARATIONANDSURFACECLEANING983PREHEATING1084ARCSTRIKES1085TACKWELDS1086WELDRUNSEQUENCE1087HEATINPUT1088PROTECTIONAGAINSTOXIDATION1289WELDIMPERFECTIONS12810TRACEABILITY129ELIMINATIONOFDISTORTIONORINHERENTSTRESSES1310POSTWELDHEATTREATMENT1311SURFACECLEANINGANDTREATMENT1312INSPECTIONANDDOCUMENTATION13BIBLIOGRAPHY14BSEN101112009EN101112009E3FOREWORDTHISDOCUMENTEN101112009HASBEENPREPAREDBYTECHNICALCOMMITTEECEN/TC121“WELDING”,THESECRETARIATOFWHICHISHELDBYDINTHISEUROPEANSTANDARDSHALLBEGIVENTHESTATUSOFANATIONALSTANDARD,EITHERBYPUBLICATIONOFANIDENTICALTEXTORBYENDORSEMENT,ATTHELATESTBYSEPTEMBER2009,ANDCONFLICTINGNATIONALSTANDARDSSHALLBEWITHDRAWNATTHELATESTBYSEPTEMBER2009ATTENTIONISDRAWNTOTHEPOSSIBILITYTHATSOMEOFTHEELEMENTSOFTHISDOCUMENTMAYBETHESUBJECTOFPATENTRIGHTSCENAND/ORCENELECSHALLNOTBEHELDRESPONSIBLEFORIDENTIFYINGANYORALLSUCHPATENTRIGHTSTHISDOCUMENTSUPERSEDESEN101111998EN1011CONSISTSOFTHEFOLLOWINGPARTS,UNDERTHEGENERALTITLEWELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART1GENERALGUIDANCEFORARCWELDINGPART2ARCWELDINGOFFERRITICSTEELSPART3ARCWELDINGOFSTAINLESSSTEELSPART4ARCWELDINGOFALUMINIUMANDALUMINIUMALLOYSPART5WELDINGOFCLADSTEELPART6LASERBEAMWELDINGPART7ELECTRONBEAMWELDINGPART8WELDINGOFCASTIRONSACCORDINGTOTHECEN/CENELECINTERNALREGULATIONS,THENATIONALSTANDARDSORGANIZATIONSOFTHEFOLLOWINGCOUNTRIESAREBOUNDTOIMPLEMENTTHISEUROPEANSTANDARDAUSTRIA,BELGIUM,BULGARIA,CYPRUS,CZECHREPUBLIC,DENMARK,ESTONIA,FINLAND,FRANCE,GERMANY,GREECE,HUNGARY,ICELAND,IRELAND,ITALY,LATVIA,LITHUANIA,LUXEMBOURG,MALTA,NETHERLANDS,NORWAY,POLAND,PORTUGAL,ROMANIA,SLOVAKIA,SLOVENIA,SPAIN,SWEDEN,SWITZERLANDANDTHEUNITEDKINGDOMBSEN101112009EN101112009E4INTRODUCTIONEN1011ISISSUEDINSEVERALPARTSINORDERTHATITMAYCOVERTHEDIFFERENTTYPESOFWELDABLEMETALLICMATERIALSANDSPECIFICWELDINGPROCESSESTHISPARTOFEN1011DEALSWITHTHEPRODUCTIONANDCONTROLOFARCWELDINGOFMETALLICMATERIALSANDISAPPROPRIATEFORALLTYPESOFFABRICATIONSPECIFICMATERIALSADVICEISCOVEREDBYPARTS2,3,4,5AND8PARTS6AND7REFERTOLASERANDELECTRONBEAMWELDINGANDEACHCOVERARANGEOFMATERIALSPERMISSIBLEDESIGNSTRESSESINWELDS,METHODSOFTESTINGANDACCEPTANCELEVELSARENOTINCLUDEDBECAUSETHEYDEPENDONTHESERVICECONDITIONSOFTHEFABRICATIONTHESEDETAILSMAYBEOBTAINEDFROMTHERELEVANTAPPLICATIONSTANDARDORDESIGNSPECIFICATIONITHASBEENASSUMEDINTHEDRAFTINGOFTHISSTANDARDTHATTHEEXECUTIONOFITSPROVISIONSISENTRUSTEDTOAPPROPRIATELYQUALIFIED,TRAINEDANDEXPERIENCEDPERSONNEL1SCOPETHISEUROPEANSTANDARDCONTAINSGENERALGUIDANCEFORTHEARCWELDINGOFMETALLICMATERIALSINALLFORMSOFPRODUCTEGCAST,WROUGHT,EXTRUDED,FORGEDTHEPROCESSESANDTECHNIQUESREFERREDTOINTHISPARTOFEN1011MAYNOTALLBERELEVANTTOALLMATERIALSADDITIONALINFORMATIONRELEVANTTOSPECIFICMATERIALSISGIVENINTHERELEVANTPARTSOFTHESTANDARD2NORMATIVEREFERENCESTHEFOLLOWINGREFERENCEDDOCUMENTSAREINDISPENSABLEFORTHEAPPLICATIONOFTHISDOCUMENTFORDATEDREFERENCES,ONLYTHEEDITIONCITEDAPPLIESFORUNDATEDREFERENCES,THELATESTEDITIONOFTHEREFERENCEDDOCUMENTINCLUDINGANYAMENDMENTSAPPLIESEN2871,QUALIFICATIONTESTOFWELDERSFUSIONWELDINGPART1STEELSEN473,NONDESTRUCTIVETESTINGQUALIFICATIONANDCERTIFICATIONOFNDTPERSONNELGENERALPRINCIPLESEN10112,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART2ARCWELDINGOFFERRITICSTEELSEN10113,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART3ARCWELDINGOFSTAINLESSSTEELSEN10114,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART4ARCWELDINGOFALUMINIUMANDALUMINIUMALLOYSEN10115,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART5WELDINGOFCLADSTEELEN10116,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART6LASERBEAMWELDINGEN10117,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART7ELECTRONBEAMWELDINGBSEN101112009EN101112009E5EN10118,WELDINGRECOMMENDATIONSFORWELDINGOFMETALLICMATERIALSPART8WELDINGOFCASTIRONSEN1418,WELDINGPERSONNELAPPROVALTESTINGOFWELDINGOPERATORSFORFUSIONWELDINGANDRESISTANCEWELDSETTERSFORFULLYMECHANIZEDANDAUTOMATICWELDINGOFMETALLICMATERIALSEN22553,WELDED,BRAZEDANDSOLDEREDJOINTSSYMBOLICREPRESENTATIONONDRAWINGSISO25531992ENISO4063,WELDINGANDALLIEDPROCESSESNOMENCLATUREOFPROCESSESANDREFERENCENUMBERSISO40631998ENISO96062,QUALIFICATIONTESTOFWELDERSFUSIONWELDINGPART2ALUMINIUMANDALUMINIUMALLOYSISO960622004ENISO96063,APPROVALTESTINGOFWELDERSFUSIONWELDINGPART3COPPERANDCOPPERALLOYSISO960631999ENISO96064,APPROVALTESTINGOFWELDERSFUSIONWELDINGPART4NICKELANDNICKELALLOYSISO960641999ENISO96065,APPROVALTESTINGOFWELDERSFUSIONWELDINGPART5TITANIUMANDTITANIUMALLOYS,ZIRCONIUMANDZIRCONIUMALLOYSISO960652000ENISO9692ALLPARTS,WELDINGANDALLIEDPROCESSESRECOMMENDATIONSFORJOINTPREPARATIONENISO14175,WELDINGCONSUMABLESGASESANDGASMIXTURESFORFUSIONWELDINGANDALLIEDPROCESSESISO141752008ENISO15607,SPECIFICATIONANDQUALIFICATIONOFWELDINGPROCEDURESFORMETALLICMATERIALSGENERALRULESISO156072003ENISO156091,SPECIFICATIONANDQUALIFICATIONOFWELDINGPROCEDURESFORMETALLICMATERIALSWELDINGPROCEDURESPECIFICATIONPART1ARCWELDINGISO1560912004ENISO156093,SPECIFICATIONANDQUALIFICATIONOFWELDINGPROCEDURESFORMETALLICMATERIALSWELDINGPROCEDURESPECIFICATIONPART3ELECTRONBEAMWELDINGISO1560932004ENISO156094,SPECIFICATIONANDQUALIFICATIONOFWELDINGPROCEDURESFORMETALLICMATERIALSWELDINGPROCEDURESPECIFICATIONPART4LASERBEAMWELDINGISO1560942004ENISO17662,WELDINGCALIBRATION,VERIFICATIONANDVALIDATIONOFEQUIPMENTUSEDFORWELDING,INCLUDINGANCILLARYACTIVITIESISO176622005CEN/TR145992005,TERMSANDDEFINITIONSFORWELDINGPURPOSESINRELATIONWITHEN1792IEC/TS62081,ARCWELDINGEQUIPMENTINSTALLATIONANDUSE3TERMSANDDEFINITIONSFORTHEPURPOSESOFTHISDOCUMENT,THETERMSANDDEFINITIONSGIVENINCEN/TR145992005ANDTHEFOLLOWINGAPPLY31THERMALEFFICIENCYKRATIOOFHEATENERGYINTRODUCEDINTOTHEWELDTOTHEELECTRICALENERGYCONSUMEDBYTHEARCBSEN101112009EN101112009E64PRINCIPLES41GENERALIFTHEMANUFACTURERISRECOMMENDEDTOUSEACONTROLSYSTEM,THEREQUIREMENTSHOULDBEINACCORDANCEWITHTHEAPPROPRIATEPARTOFENISO383442FUNDAMENTALINFORMATIONFORFABRICATIONBEFORETHESTARTOFFABRICATION,THECUSTOMERSHALLINFORMTHEMANUFACTUREROFALLTHEINFORMATION,WHICHISIMPORTANTTOTHEMANUFACTURINGPROCESS,THEOPERATIONALLOADINGANDTHEENVISAGEDSERVICELIFEOFTHEENDPRODUCTIFNOQUALITYREQUIREMENTSAREDEFINED,THELIMITINGVALUESFORIMPERFECTIONSSHALLBEASSTATEDINTHERELEVANTSPECIFICATIONSUCHINFORMATIONSHOULDCOMPRISE,FOREXAMPLE1APPLICATIONSTANDARDANDANYADDITIONALREQUIREMENTSSUCHASTECHNICALRULES,GUIDELINES,ANDSTATUTORYREQUIREMENTS2ANYSPECIFICREQUIREMENTSFORWELDINGPRODUCTION,TESTINGANDHEATTREATMENT3PRODUCTIONDETAILDRAWINGSWITHINFORMATIONRELATINGTODIMENSIONSANDWELDFORMS,IFDOCUMENTSFROMTHEMANUFACTURERARENOTVIEWEDASADEQUATEBYTHECUSTOMERORREGULATORYAUTHORITY4QUALIFICATIONREQUIREMENTSFORWELDING,WELDINGRELATEDANDNDEPERSONNEL5METHODSOFWELDINGANDTESTING6REQUIREMENTSRELATINGTOTHESELECTION,IDENTIFICATIONANDTRACEABILITYOFMATERIALANDPERSONNEL,IFREQUIRED7REQUIREMENTSONMACHININGANDSURFACEFINISH43NONCONFORMANCEANDCORRECTIVEACTIONSWHEREAPPLICABLE,THEMETHODANDEXTENTOFRECORDINGNONCONFORMANCEHASTOBESPECIFIEDBEFORETHESTARTOFFABRICATION,THEPROCEDUREANDTHEMETHODSFORRECTIFYINGDEFICIENCIES,FORCOMPENSATINGFORDISTORTIONANDFORCORRECTINGWELDDEFECTSARETOBEDEFINED5REQUIREMENTSONWELDINGPRODUCTION51EQUIPMENTANDDEVICESTHEMANUFACTURERSHALLHAVEADEQUATEEQUIPMENTANDRESOURCESFORMEETINGTHEREQUIREMENTSOFTHECONTRACTALLTHEWELDINGRELATEDEQUIPMENTSHALLBEMATCHEDTOTHERESPECTIVEWELDINGPROCESS,THEWORKINGTASKANDTHEDESIGNOFTHEFINALPRODUCTALLELECTRICALEQUIPMENTWHICHISUSEDINCONNECTIONWITHTHEWELDINGOPERATIONSHALLBEINSTALLEDANDUSEDINACCORDANCEWITHIEC/TS62081ANDLOCALREGULATIONSDEVICESFORMEASURINGTHEWELDINGPARAMETERS,SUCHASARCVOLTAGE,WELDINGCURRENT,WIREFEEDRATE,TRAVELSPEEDANDSHIELDING/PURGINGGASFLOWRATES,ANDALSOFORMONITORINGTHEPREHEATANDINTERPASSTEMPERATURES,SHALLBEAVAILABLEEITHERASPARTOFTHEWELDINGAPPARATUSORBYPROVIDINGPORTABLEEQUIPMENTSUCHEQUIPMENTSHALLBECALIBRATED,VERIFIEDORVALIDATEDINACCORDANCEWITHENISO17662WHERERELEVANTBSEN101112009EN101112009E752WORKPLACETHEWORKPLACESHALLBEEFFICIENTLYPROTECTEDAGAINSTTHEDETRIMENTALEFFECTSOFWEATHER,FOREXAMPLEWIND,RAIN,SNOWANDDRAUGHT,INORDERNOTTOGENERATEWELDDEFECTSBEYONDTHEACCEPTANCELEVELSSPECIFIEDINTHECONTRACT53PERSONNELTHEWELDINGPERSONNELCOMPRISESWELDERS,OPERATORSANDWELDINGCOORDINATORSTHEYSHALLBEEMPLOYEESOFTHECOMPANYORSHALLBECONTRACTUALLYBOUNDANDSHALLHAVETHENECESSARYPREREQUISITESFROMATECHNICALANDPERSONALPOINTOF6VIEWFORTHEJOBAREAABOVEALL,THEYSHALLHAVESUFFICIENTKNOWLEDGEANDPRACTICALEXPERIENCEINTHEAREAOFWELDINGANDTHEMATERIALSTOBEPROCESSEDTHEYSHALLBEAUTHORIZEDTOENSURETHEQUALITYREQUIREMENTSAREMETTASKSANDRESPONSIBILITIESOFTHEWELDINGCOORDINATORSSHALLBESPECIFIED,SEEFOREXAMPLEENISO14731WELDERSSHALLBETESTEDINACCORDANCEWITHTHEREQUIREMENTSOFEN2871ORTHEAPPROPRIATEPARTOFENISO9606,UNLESSOTHERWISESPECIFIED,ANDSHALLHOLDVALIDTESTCERTIFICATESWELDINGOPERATORSSHALLBETESTEDINACCORDANCEWITHTHEREQUIREMENTSOFEN1418,UNLESSOTHERWISESPECIFIED,ANDSHALLHOLDVALIDTESTCERTIFICATESIFINSPECTIONISREQUIRED,THEINSPECTIONPERSONNELSHALLBEQUALIFIEDINACCORDANCEWITHEN473,UNLESSOTHERWISESPECIFIED54WELDINGPROCESSESTHISSTANDARDCOVERSWELDSMADEBYONEOFTHEFOLLOWINGWELDINGPROCESSESTOENISO4063ORBYACOMBINATIONOFTHESEPROCESSES111MANUALMETALARCWELDINGWITHCOVEREDELECTRODE114SELFSHIELDEDTUBULARCOREDARCWELDING12SUBMERGEDARCWELDING131METALINERTGASWELDINGMIGWELDING135METALACTIVEGASWELDINGMAGWELDING136TUBULARCOREDMETALARCWELDINGWITHACTIVEGASSHIELD137TUBULARCOREDMETALARCWELDINGWITHINERTGASSHIELD141TUNGSTENINERTGASWELDINGTIGWELDING15PLASMAARCWELDING55SUBCONTRACTINGTHEMANUFACTURERCANCONTRACTOTHERCOMPANIESTOCARRYOUTTHEFABRICATIONORPARTIALJOBS,SUCHASTHEHEATTREATMENTORTESTINGTHESECOMPANIESSHALLBEADEQUATELYQUALIFIEDANDBEABLETODEMONSTRATETHISWITHTHENECESSARYTRANSPARENCY,IFREQUIREDINTHECONTRACTORTHEAPPLICATIONSTANDARDTHESUBCONTRACTORSSHALLBEPROVIDEDINGOODTIMEWITHALLTHECUSTOMERINFORMATIONNECESSARYFORFABRICATION,TOGETHERWITHTHEDESCRIPTIONOFTHEJOBANDTHEDEFINITIONOFTHEQUALITYREQUIREMENTSANDDOCUMENTATIONNEVERTHELESS,THEMANUFACTURERISRESPONSIBLETOTHECUSTOMERFORTHEREQUIREDMANUFACTUREOFTHEFINALPRODUCTTOASUITABLEQUALITYBSEN101112009EN101112009E86PARENTMETALSANDWELDINGCONSUMABLES61STORAGEANDHANDLINGTHEPARENTMETALSSHALLBESUITABLEFORWELDINGPARENTMETALSANDWELDINGCONSUMABLESSHALLBESTOREDANDPROCESSEDINACCORDANCEWITHBESTPRACTICEEGTORETAINIDENTIFICATIONANDAVOIDDAMAGEANDDETERIORATIONWELDINGCONSUMABLESSHALLBEMATCHEDTOTHEPARENTMETALSANDTHESELECTEDWELDINGPROCESSTHEYARETOBESTOREDANDHANDLEDINACCORDANCEWITHTHERECOMMENDATIONSOFTHESUPPLIERSIFTHECONSUMABLESORTHEIRPACKAGINGSHOWSIGNSOFDAMAGEORDETERIORATION,THEYSHALLNOTBEUSEDEXAMPLESARECRACKEDORFLAKEDCOATINGSONCOVEREDELECTRODES,RUSTYORDIRTYWIREELECTRODESANDWIRESWITHFLAKEDORDAMAGEDPROTECTIVECOATINGSWELDINGCONSUMABLESRETURNEDTOTHESTORESSHALLBETREATEDINACCORDANCEWITHTHEMANUFACTURERS/SUPPLIERSRECOMMENDATIONSBEFOREREISSUE62MATERIALCERTIFICATESTHEPARENTMETALSANDWELDINGCONSUMABLESSHOULDBEDESIGNATEDINACCORDANCEWITHTHERELEVANTEUROPEANSTANDARDIFREQUIREDBYTHEAPPLICATIONSTANDARDORTHECONTRACT,CERTIFICATESRELATINGTOCHEMICALCOMPOSITION,TOMECHANICAL/TECHNOLOGICALPROPERTIESANDOTHERASSUREDQUALITYCHARACTERISTICSSHALLBEPRESENTED7PLANNING71INFORMATIONONDRAWINGSDESIGNATIONSANDSYMBOLSOFTHEWELDEDJOINTSSHALLBEINACCORDANCEWITHEN2255372ASSEMBLYFORWELDINGTHEPARTSTOBEWELDEDSHALLBEASSEMBLEDINSUCHAWAYTHATTHEJOINTSAREEASILYACCESSIBLEANDVISIBLETOTHEWELDERS/OPERATORSINVOLVEDTHEACCESSIBILITYFORINSPECTIONSHALLALSOBECONSIDEREDACCUMULATIONSOFWELDSANDCROSSJOINTSSHOULDBEAVOIDEDIFTHISISNOTPOSSIBLE,CONSIDERATIONSHOULDBEGIVENINADVANCEASTOWHETHERMEASURESFORTHERELIEFOFSTRESSESORADDITIONALINSPECTION,ARE/ISNEEDEDINTHESEAREASUNLESSOTHERWISESPECIFIED,THEEDGESANDSURFACESTOBEJOINEDBYFILLETWELDSSHALLBEINASCLOSECONTACTASPOSSIBLEFILLETWELDSARETOBECLEARLYINDICATEDASTHROATTHICKNESSORTHELEGLENGTHTHEAPPLICATIONOFDEEPPENETRATIONPROCESSESORSPECIALWELDDESIGNSMAYBETAKENINTOACCOUNTTHEUSEOFRINGSORSTRIPSASPERMANENTMATERIALBACKING,ANDUSEOFSOCKETORLAPJOINTSISONLYPERMISSIBLEPROVIDINGTHEYARENOTREJECTEDFORANYOPERATIONALREASONSFOREXAMPLEALTERNATINGLOAD,CORROSION,LOWTEMPERATUREUSETHEBACKINGMATERIALSHALLBECOMPATIBLEWITHTHEPARENTMETALAND/ORWELDMETAL73RUNONANDRUNOFFPLATESTHEENDSOFBUTTWELDSSHALLBEWELDEDTOPROVIDETHEFULLWELDTHICKNESSTHISMAYBEACHIEVEDBYTHEUSEOFRUNONAND/ORRUNOFFPLATESTHESESHALLBEPRODUCEDFROMAMATERIALWHICHISCOMPATIBLEWITHTHATOFTHEPARTSTOBEJOINEDTHETHICKNESS,THEWELDPREPARATIONANDTHELENGTHOFTHERUNONANDRUNOFFPLATESDEPENDONTHEWELDINGTASKANDTHEWELDINGPROCESSBSEN101112009EN101112009E974TEMPORARYATTACHMENTSWELDEDATTACHMENTSFORTHEINTRODUCTIONANDTRANSMISSIONOFEXTERNALFORCESFROMHANDLINGORASSEMBLYARETOBEDIMENSIONEDINSUCHAWAYTHATTHEYAREABLETOTRANSMITTHESEFORCESWITHOUTDAMAGINGTHESTRUCTUREIFNECESSARY,THEPLATEEDGESSHALLBEROUNDEDVENTHOLESMAYBENEEDEDFOREXAMPLEONSADDLEPLATESTOPREVENTBUILDUPOFPRESSUREBYTHERMALEXPANSIONOFATRAPPEDGASWHERETHEASSEMBLYORERECTIONMETHODREQUIRESTHEUSEOFTEMPORARYWELDEDATTACHMENTS,THESESHALLBECONFIGUREDINSUCHAWAYTHATTHEYCANBEEASILYREMOVEDWITHOUTDAMAGINGTHESTRUCTURETHELOCATIONOFTHESEATTACHMENTSSHALLALSOBETAKENINTOCONSIDERATIONTHEMATERIALOFATTACHMENTS,WELDINGCONSUMABLES,ANDTHEWELDINGPROCEDURESUSEDSHALLBECOMPATIBLEWITHTHEPARENTMETALITSHOULDBEENSUREDTHATWELDSOFTHISTYPEAREEXECUTEDONLYWHENTHEYARECONTRACTUALLYPERMISSIBLE,ANDTHATUNINTENDEDDETRIMENTALEFFECTS,FOREXAMPLESTRESSRAISERSAND/ORSHRINKAGESTRESSES,AREAVOIDEDTHESURFACEOFTHEPARENTMETALSHALLBECAREFULLYGROUNDAFTERTHEREMOVALOFTHESEWELDEDONPARTSIFNECESSARY,ASURFACEINSPECTIONMAYBECARRIEDOUTTODEMONSTRATETHATTHEMATERIALISFREEFROMUNACCEPTABLEIMPERFECTIONS75FABRICATIONANDINSPECTIONFEASIBILITYJIGS,FIXTURESANDMANIPULATORSSHOULDBEUSED,INORDERTHATTHEWELDINGCANBECARRIEDOUTINTHEMOSTSUITABLEWELDINGPOSITIONTHESEQUENCEOFASSEMBLYANDWELDINGSHALLBECARRIEDOUTINSUCHAWAYTHATALLTHEWELDSCANBEEXAMINEDINACCORDANCEWITHTHERELEVANTREQUIREMENTSWELDSWHICHBECOMEHIDDENINTHECOURSEOFTHEFABRICATIONPROCESSSHALLPREVIOUSLYBESUBJECTEDTOATLEASTONEVISUALINSPECTION,ANDTOADDITIONALTESTSASREQUIREDBYTHEAPPLICATIONSTANDARDORCONTRACTREQUIREMENTS76WELDINGPROCEDURESPECIFICATIONIFREQUIRED,WELDINGPROCEDURESPECIFICATIONS,INCLUDINGFORATTACHMENTWELDS,SHALLBEPREPAREDINACCORDANCEWITHTHEENISO15609SERIESOFSTANDARDSBEFORETHESTARTOFFABRICATIONWELDINGPROCEDURESPECIFICATIONSSHALLBEQUALIFIEDBYANAPPROPRIATEMETHODACCORDINGTOENISO1560777WELDSEQUENCETHEWELDSEQUENCESHALLBEDEFINEDINTHEWELDINGPLANINORDERTOAVOIDDISTORTIONAND/OREXCESSIVELYHIGHINHERENTSTRESSES,THEWELDBUILDUPANDTHEWELDINGSEQUENCESHALLBEOPTIMIZED8WELDINGFABRICATION81WELDINGINSTRUCTIONSAPPROPRIATEINSTRUCTIONSFORALLRELEVANTWELDINGACTIVITIESSHALLBEAVAILABLEFORTHEWELDER/OPERATOR82JOINTPREPARATIONANDSURFACECLEANINGTHEJOINTPREPARATIONSHALLBECARRIEDOUTBYTHERMAL,MECHANICAL,OROTHERSUITABLEMETHODS,TAKINGINTOACCOUNTTHESELECTEDWELDINGPROCESSANDTHEWORKPIECETHICKNESS,INACCORDANCEWITHTHEREQUIREMENTSOFENISO9692SERIESORARELEVANTAPPLICATIONSTANDARDTHEFAYINGSURFACESSHALLBEFREEOFCRACKSANDNOTCHESDIRECTLYBEFOREWELDING,THEMATERIALSURFACEINTHEJOINTAREASHALLBEFREEOFRUSTOROTHEROXIDES,PAINT,GREASE,SCALE,REMAINSFROMSANDBLASTING,MOISTUREANDOTHERCONTAMINANTSWHICHWOULDHAVEADETRIMENTALEFFECTONTHEQUALITYOFTHEWELDITISPERMISSIBLETOWELDPARENTMATERIALCOVEREDWITHPRIMERPAINTSEEENISO17652,PROVIDEDITDOESNOTGENERATEWELDIMPERFECTIONSBEYONDTHEACCEPTANCELEVELSSPECIFIEDIFNECESSARY,SHAPINGTOOLS,TENSIONINGANDCLAMPINGMEANSFORTHEWELDING,ASWE
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