汽车行业企业级BOM管理

1、Automotive Industry Enterprise BOM Management Overview,Topics,Enterprise BOM Management Overview Enterprise BOM Solution Introduction Protype BOM in Product Define DBOM & EBOM Release Control MBOM Restructure & Maintain SBOM Build & Maintain,BOM is a product information backbone throughout product d

2、evelopment process,Function BOM,Time,Market Opportunity,Business Template,Product Template,Concept Definition,Vehicle & Process Engineering,Quality Maturation,Start of Production,Design Freeze,Program Investigation,Program Approval,Product Selection,Formal Engineering Change Process,BOM is evolving

3、from Function BOM to M-BOM and AS-BOM thru E-BOM,Attributes are in addition according to BOM Maturity,Informal Engineering Change Process,E-BOM Proto BOM,M- BOM P-BOM KD BOM AS BOM,Vehicle Design Maturity,BOM Maturity,BOM is evolving with time that just base frame is forming at the starting phase an

4、d going to be matured with additional information as Product Development is going on so, owner of data creation and operation rule of data are important,Enterprise Overall Scenario BOM need synchronize with all related business process and data,Slide Sub-Title,Business Plan & Program Objectives,Mark

5、eting Analysis,Program Management,Requirement Management,Product Portfolio,Outsourcing Design Centers (Magna. IDE, etc),Integration / Mechanical / Electronic Design,Product Engineering,Program Plan WBS,Program Monitor Tracking,Issue Tracking & Resolving,Product Management,Product Definition,Function

6、 BOM,Production Preparation,MBOM Maintain,Mfg Data Release,Enterprise Change Mgmt,Product Change Management,Engineering Change Management (Eng./Mfg/ Change),Product Structure Building,Product Configuration,Validate and Analysis,EBOM Maintain,Engineering Release,Requirements / Portfolio,Conf. Resourc

7、e Function BOM,EBOM,After Sales,SBOM Maintain,EBOM,Procurement & Supply,Procurement BOM / SOR,Potential Suppliers Assessment,RFQ,Purchasing Decision,Contract,Supplier Part Development and Quality Control (APQP / PPAP),Procurement Requirements,Enterprise BOM Directly Related,Enterprise BOM Management

8、,Enterprise Change Management,Enterprise BOM in Auto OEM IT Blueprint: integrated Configuration Management, BOM and EC,Vehicle Development Program Management,PDM Platform,CAD/DMU,CAE Simulation,Document / Design BOM,Enterprise Configuration Management,BOM Multiple View (Function/EBOM/MBOM),E-Procure

9、ment,ERP,Engineering Portal, ,In summary, Enterprise BOM should support the whole vehicle development process, from product planning to after-sales,Product Line Definition,Concept & Planning,Design & Engineering,Production Preparation / Production / After-sales,Requirement Mgmt Support,Product Confi

10、g. & Function BOM,Design / Engineering BOM Define,Design-in-Context Support,EBOM Release & Change Control,BOM Restructure,Additional Information Maintain,Release By Plants,Support Product Mgmt,Support Supply Collaboration,Product Definition,EBOM & Release Control,XBOM Restructure & Maintain,Topics,E

11、nterprise BOM Management Overview Enterprise BOM Solution Introduction Protype BOM in Product Define DBOM & EBOM Release Control MBOM Restructure & Maintain SBOM Build & Maintain,Function-BOM defined based on marketing requirements and Parts reused,8,Designer Engineer design modules of product or sy

12、stem engineer planed, then can configurate to single vehicle EBOM,Initial MBOM come from single vehicle EBOM and SBOM design for car model,Key Points for BOM supporting vehicle development concept and planning phase,Complete data model to support product line and configuration definition Easily link

13、 to vehicle program management data, such as portfolio and requirements, make sure vehicle design/engineering reflect marketing requirements Provide a Function BOM to facility cross departments early collaboration and vehicle development tasks breakdown,Topics,Enterprise BOM Management Overview Ente

14、rprise BOM Solution Introduction Protype BOM in Product Define DBOM & EBOM Release Control MBOM Restructure & Maintain SBOM Build & Maintain,Design / Engineering BOM Definition,E-BOM中对应的零件总是与工程师设计的CAD数模文档不一一对应。 在一些情况下，E-BOM零件和D-BOM数模时一一对应的，但是在另一些情况中，它们的关系往往是一对多，或者多对一。 甚至在一些情况中，没有D-BOM的数模对应E-BOM的零件，同

15、样，没有E-BOM的零件对应D-BOM的数模。,Burlwood,Mahogany,Red leather,Software, Circuits,没有CAD数模的工程零件,Paint, Fluids,Seals,E-BOM零件,swept volume,closed,Support Design-in-Context,Layout,ProdDefinition,ExteriorModel Release,Target CostAllocation,Digital Mock Up,Virtual Factory,CAD,Concept Feature List,ProdProposal,Mast

16、er Drawing,（Die Delivery LT）,（Proto Drawing）,Eng Proto,FFL,ProductionPart #,Early Die data releasefor advanced work,SupplierSelection,ProtoPart #,Prod Plan,Design,Fill outBOM,ReleaseFinal BOM,Prod Eng,Plant,Prod PrepInfo,Mfg BOM,Work In ProcessBOM,Sub assembly Make / Buy Supplier Delivery info,Assoc

17、iateCAD w/ Part,Prod Proto,It is important to support unofficial communication before engineering release because it is the key to parallelize complex tasks.,Maturity Management,Immature 3D data sharing for virtual Factory,WIP BOM： Configurable P/S Geometrical information, configured DMU Design task

18、s information,Engineering Change Control and Release Management,From individual to the extended enterprise From informal to formal From flexibility to control,Suppliers,Partners,Action Control,Change Control,Workflow Enforcement,No Control,Change control needs vary depending on the product developme

19、nt lifecycle. Generally speaking, change management needs increase as product development progresses.,Key Points for BOM supporting vehicle development design & Engineering phase,Tightly integrated with CAD/DMU environment to support design collaboration Strictly controlled by EC for engineering dat

20、a release,Topics,Enterprise BOM Management Overview Enterprise BOM Solution Introduction Protype BOM in Product Define DBOM & EBOM Release Control MBOM Restructure & Maintain SBOM Build & Maintain,Restructure different BOM for different purpose,Engineering Change Controlled,Change Controlled,A,DE,E,

21、B,C,BC,X,EBOM,MBOM,As-Built,SBOM/BOM,As-Maintained/As-,As-Designed,D,X,B,C,D,E,DE,A,X,M,D,E,DE,B,C,ABC,A,N,Changes need to be synchronized between different BOM after re-structure,P1,P32,EBOM,As-Designed,P31,X,P2,P3,P12,P11,P1,P32,MBOM,As-Built,X,P2,P3,P11,P7,P31,P12,Re-structure,Initial Release,Cha

22、nge Happened,P1,P32,EBOM,As-Designed,P31,X,P2,P3,P13,P11,P1,P32,MBOM,As-Built,X,P2,P3,P11,P7,P31,P12,Re-structure,P12,A new assembly added, and P12 moved,How does MBOM change accordingly?,Release by plants,Maintain specific MBOM by plants: attributes / structure difference Once engineering change ha

23、ppens, system should automatically create a manufacturing change process to follow up Temporary changes tracking in MBOM due to supply situation or other reasons Can launch workflow to review and approval supply related information change,Model,P1,P2,P3,P4,P5,EBOM,MBOM,Model,P1,P2,P3,P4,P5,车间 工位 用量

24、包装 ,车间 工位 用量 包装 ,车间 工位 用量 包装 ,车间 工位 用量 包装 ,车间 工位 用量 包装 ,Plant A,Model,P1,P2,P3,P4,车间 工位 用量 包装 ,车间 工位 用量 包装 ,车间 工位 用量 包装 ,车间 工位 用量 包装 ,Plant B,P5,P5,车间 工位 用量 包装 ,Replace P5 with P5 in Plant B,Key Points for BOM supporting vehicle development production prep./production and after sales process,Can be

25、re-structured based on released EBOM to meet different departments business requirements Can maintain respective attributes and associated documents in a independent way, can maintain plants related information Can synchronize changes between different BOM view,Topics,Enterprise BOM Management Overv

26、iew Enterprise BOM Solution Introduction Protype BOM in Product Define DBOM & EBOM Release Control MBOM Restructure & Maintain SBOM Build & Maintain,Vehicle Spare Parts Management,Spare Parts List Management,Creation and maintenance of Spare Parts List in synch with the Vehicle BOM,Spare Parts Catal

27、og Creation, Publishing & Maintenance,Creation of Spare Parts Book using Content Management Tools 3D Via Composer Publishing & Maintaining the Spare Parts Catalog for each vehicle model through Change Control Mechanism,Spare Parts Catalog Definition and Creation for each Model Spare Parts Catalog De

28、finition into Sections Spare Parts Catalog Sections in line with Parts Classification methodology Spare Part Catalog Sheets Creation for each Section Association of Spare Parts List for each Catalog Sheet Creation of Service Kits Spare Parts List editing features Linked 3dxml player to EBOM & Servic

29、e Parts List 3dxml player can be launched from within ENOVIA portal for preview of 3D parts model Graphics creation and processing for Spare Parts List Linked 3D Via Composer to Catalog Sheets 3D Via Composer will be launched from the Catalog Sheets 3D Via Composer Check-In / Check Out functions from within the ENOVIA portal Preview and launch Catalog Sheets into PDF Documents Graphics c